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Crusher is a machine used on the surface of the metal fracture or compressed into small bits and pieces of pieces or dense mass materials. The vertical complex crusher developed and designed by our team of highly qualified engineers is used to reduce the size of the coal, charcoal, coke, lime, stone and such kind of materials into smaller sizes, so they can be more easily disposed of or recycled, or to reduce the size of a solid mix of raw materials (as in rock ore), so that pieces of different composition can be differentiated.

Feeder is for storaging the crushed raw material like coal dust, charcoal dust, etc. It is just like the silo. After crushing, the material comes into the feeder temporarily which guarantees enough and adequate amount of material going into the mixer.

briquetting plants,briquette plant manufacturers,suppliers, briquetting plant machine,briquettes plant for sale - fote briquetting machine manufacturer

Fote briquetting plants or briquette plants have a wide practical application, and it can produce briquetting and agglomeration from various materials and powders, such as lime powder, cryolite, aluminum oxide, chemical fertilizer, metal magnesium, bauxite, aluminum ash and so on; and non-ferrous metal industry powder, accessories, the powder of refractory industry and those materials with high additional value are more suitable for the use of briquetting plant machine.

Fote briquettes plant for sale is aim to reduce the dust pollution, control volume, waste recycling and convenient transportation. In the steel mill, lime plants, metallurgy, refractory material and metal magnesium plant, pressing calcined powder into balls is also of wide use.

1. Mineral powder/coal powder: powder raw materials. 2. Feeder: control the capacity of the whole production line, ensure the even feeding and the uniform feeding for the forming machine. 3. Liquid mixing tank: to mix the products thoroughly so as to achieve the actual mixing effect. Certain equipment shape can be made according to the client's requirements. 4. Agitator: make sure the materials can be fully stirred with adhesive, control the capacity of the whole production line and ensure the uniform feeding for the forming machine. 5. Ball press machine: press the materials that processed and sealed into balls, ensure the strength and density of the balls made from the mineral powder, namely obtain the finished products. 6. Vertical dryer: as the most ideal drying equipment, it makes use of the characteristics of the mineral powder/pulverized coal etc. and its own gravity and adopts cold winds to dry the pellets to the standard for the blast furnace smelting.

Thanks to the decades of experience for the production of briquetting plant machine, our company has summarized and designed briquetting plants and auxiliary equipment specially for metallurgical industry to produce hard cold-pressed pellets. Briquetting plants have the advantages of strong adaptability, high strength, wear-resisting and durability. Fote is one of the most famous briquetting plant manufacturers and briquetting plant suppliers, provides production line of the single operation and complete set. Leave us a message for more product information and price list?

Along with the gradual development of manufacturing level and market competition, we more and more focus on the improvement of management level.

complete biomass briquette production line and corollary equipments for biomass briquetting

Making briquettes from biomass is a high efficient way to save your energy bill as well as to dispose of biomass waste. As a kind of renewable energy, the biomass briquettes, such as wood briquettes, saw dust briquettes or charcoal briquettes, made by briquetting machine, is widely used both in industry and civil scale for heating as a substitute of conventional fossil fuel coal in particular. Biomass briquettes can be made from wood, sawdust, crop straw, grass, civil waste and animal waste.

A briquette is manufactured by briquetting machine, also known as briquette maker or briquette press But how does a biomass briquetting machines work? Take making wood briquettes for example, under circumstance of high pressure and temperature, the lignin, which is a kind of polymer in the wood, originally working as a support of wood cell wall, will turn to a sort of plastic matter that stick the briquettes together. That is also why any glue, or binder namely is not necessary in briquetting process, and it is also the reason why the outside of a wood briquette is smooth and shinning.

As the above, briquetting is a process that compressing biomass materials into high density solid fuels through high mechanical pressure. Biomass briquettes are generally cylindrical. The cross section can be round, square and hexagon. The biomass briquettes can be used in boiler as a heating source. Besides briquetting machines, we also manufacture auxiliary equipment for turn-key solutions, such aswood chipper, crusher/hammer mill, dryer, briquette machine, cooler, packager and the conveyor connecting each step. If necessary, it needs carbonization device like carbonization furnace to carbonize the wood briquettes into charcoal. Generally speaking, if you want to make a complete briquette production line, youat leastneed a crushing machine, a drying machine and a carbonization stove as the corollary equipments.

Complete biomass briqutete plant is composed by raw material processing (may include crushser/hammer mill, dryer, etc.), conveying, briquetting (biomass briquette machine), packaging, or even carbonizing (charcoal kiln or carbonization furnace if you want to make charcoal briquettes) processes.

Biomass briquettes are now more and morepopular inour daily life. As an example, briquettes are widely used as a biofuel energy for heating industrial boiler, producing electricity from steam in power plants, BBQ and so on. The biomass briquettes are often carbonized into charcoal for easy storage and transportation as well as high combustion rate. Now that we have realized theimportance of development of briquette fuel or pellet fuel, we have to consider one thing that how to make briquettes by the waste materials. The key point is to produce biomass briquette machine with high quality and efficiency. Actually, the briquetting process is a mechanical process which put pressure on the material under a certain temperature in the model. According to different designs of briquette machine, we can divided briquette machines into stamping mechanical briquette machine, screw type briquette machine and hydraulic briquette machine. No matter what kinds and working principles of briquette machines, they can make the lignin content comes out and increase the adhesive ability of particles. Therefore, the small particles combined together stably in the molder. So the lignin content in the biomass material plays an important role during the whole briquetting process. Absolutely, there are still many other factors we have to consider that affect the practical production, like the particle size and moisture content of raw material, temperature control of pelletizing process and the operators experience.

Given that briquetting industry is an overwhelming trend that will continue being hot and will contribute more and more portion in renewable energy marketing, different designs of briquetting machines are rolled out. By and large, two essential kinds of briquette presses can be observed in the market: stamping type briquette press, screw press briquetting machine, and hydraulic briquetting machine, each type has its unique power driven pattern. It interesting those briquetting machines, especially integrated machinery can both make briquettes and pellets. Scientifically speaking, by looking at its working theory, this dual function machine is just an improved type of stamping briquette press. From the view of feedstock that a briquette machine is processing, there are charcoal briquettes maker, wood briquettes maker, paper briquettes maker, even metal briquettes maker.

hertwich engineering - swarf briquetting press

HE briquetting presses enable easy swarf handling. The need of large space for storing swarf boxes is reduced to a minimum.Aluminium briquettes are of high density, suitable for direct charging into standard reverb furnaces.Metal recovery during remelting is excellent, similar to that of ingots. Metal loss is as low as 1 %.

briquette machine price and cost for setting up briquetting plant

Everyone who wants to buy a briquette machine always asks this very important question what is the price of the machine? Today, let us analyze the cost of the briquette presses and what we should pay attention to about the briquette machine price.

The most important thing of a briquette machine we must pay attention to is the type of the briquette making machines, we should find whether the type is suitable for our raw material or not, is it has a pressure big enough to make briquette with our ideal strength, is the briquette shape what we need.

The roller type machine has been widely used in industry, especially in the steel plant, it has features of large capacity and continuous work, as the pressure keeping time is much less than other type briquette machines, binders are always needed to help to make the briquette.

Hydraulic type briquette machine works with the hydraulic system which supplies a big adjustable pressure. In order to be suitable with the briquette pressure, the machines are equipped with spare parts with high quality.

Most of the screw type briquette machines are used for biomass with small capacity. As the biomass has an original binder lignin, people always try to find ways to briquette biomass with a binder free way. Screw pressure is not big enough to make it flow. Thus other ways like heating are considered to solve the problem.

Agriculture has a lot of waste every year. These waste include agricultural and forestry by-products and processing residues, energy crops, and organic waste such as human and animal waste, etc. Biomass energy is the only renewable energy source that can be preserved. Aftermaking the biomass briquette, the volume is reduced by 20 to 30 times, the density can be around 1 t/m3, with low moisture, and easy to store or transport. Biomass energy accounts for about 15% of global energy, and in some countries, the proportion is even as high as 60-80%.

Recycling waste is always the topic in the industry. These waste, in industry, they even can make more value compare to the original raw material. Most of the waste for briquetting is theswarf and mining powder. By using these waste, we make a higher efficiency for the production line and protect the environment by reducing the raw material cost.

There are a lot of things need to be considered before you buy a briquette machine or set up a briquette plant, the cost on the machine is an investment for only once but further consideration should be included as we should make value from the briquette.

A general calculation should be done before you make your choice of purchasing the briquette plant, follow the instruction and regularly maintain your machine with care will help your briquetter run longer time and face lower default.

briquetting machine spare parts - briquetting machine components latest price, manufacturers & suppliers

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Our briquetting machines can be used for many applications, where the best known are briquetting lines for consumer logs and industrial boilers. Lately, we have been delivering many lines for the production of briquettes from agricultural residues. More specialized applications include briquette lines for MDF, Wood fines, bedding for animals and briquettes for biogas. The latest addition includes the production of briquettes for the production of carbonized briquettes. Take a look at some of our cases.

Consumer wood briquettes are the ideal products for replacing traditional firewood. Since the end of the 90s, the demand for consumer wood briquettes used for home heating systems, fireplaces and wood burning stoves have increased. Driven by the global focus on renewable energy, this demand is still growing. Compared to alternatives, briquettes are both convenient, profitable and sustainable.

With our briquetting machines, your waste will be turned into valuable renewable energy. In collaboration with our sister company RUF Briquetting System, we offer a wide range of customized solutions and a full line of consumer briquetting machines varying from low to very high capacities.

At C.F. Nielsen, we have specialized in mechanical briquetting. We offer high capacity lines ranging from 4-500 kg/hour and upwards, corresponding to wood waste of approximately 1.000 tonnes per year and more.

Testing of your raw material is essential, as raw material, even if it is the same species, varies from country to country and from customer to customer. By testing your actual raw material many potential difficulties will be avoided during start-up and production at your new briquetting plant.

Costs should not be the only factor to be considered, when evaluating a briquetting plant. For newcomers in the business of biomass, production might not seem complicated. Never the less, it is our experience that two customers with similar raw material can have a very different success rate in terms of profitability.

The moisture content of wood changes the calorific value of the latter by lowering it. Part of the energy released during the combustion process is spent in water evaporation and is consequently not available for any wished-for thermal use.

Raw material is the residue you are looking to use in your briquetting production. It is typically unprocessed material from either from wood or agricultural by-products. Examples such as straw, pineapple waste, sugarcane bagasse, birch, larch etc. can be used for briquetting.

The calorific or heating value is an important indicator of the quality of the pressed fuel briquettes. It measures the energy content of the briquettes. It is defined as the amount of heat evolved when a pressed fuel briquette is completely burnt and the combustion products are cooled. And the Gross Calorific Value, shortened as GCV, refers to the calorific value with the condensation of water in the latent heat, also known as higher heating value. Whereas during combustion, the heat of condensation of water contained in the fuel and formed during combustion will become unavailable because of the vaporization of the water. And then, the useful heating value is gained after the heat of condensation of the water being subtracted from the gross calorific value, which is referred to as the Net Heating Value or lower heating value.

Due to low level of lignin, it is not possible to make briquettes in bigger diameter than 75 mm without adding any binder. Although rice husks are perfect for briquetting, they also contain a high silica content, resulting in a high ash content. Briquettes from rice husk are most often used in boilers or furnaces with very high burning temperature to avoid a low silica melting point and sintering (crystallization) of ash.

Biomass briquettes are a biofuel substitute to coal and charcoal. Briquettes are mostly used in the developing world, where cooking fuels are not as easily available. There has been a move to use briquettes in the developed world, where they are used to heat industrial boilers in order to produce electricity from steam. The briquettes are co-fired with coal in order to create the heat supplied to the boiler.