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jaw crusher vs impact crusher (a comparison from 7 points) - jxsc

Rock crushing equipment is widely used and plays a key role in the mining and construction industries. For the economical and efficient crushing procedure, choosing the most suitable rock crusher machine is vital for your business. Jaw crusher and impact crusher are the two common crushers applied, do you know what is the difference between the jaw crusher and impact crusher? Before placing an order, lets make a comparison of these two crushing machines.

1. Jaw crushers are mainly used as primary crushers, it can crush hard material, such as granite, basalt. 2. Impact crusher is usually used as a medium-fine hardness crusher, such as limestone, concrete, it has good crushing efficiency of some brittle material. It mainly crushes the small material discharge from the jaw crusher. In general, the jaw crushers are placed before the impact crusher.

1. Jaw crusher can crush various materials with compressive strength below 320MPa, particle size between 125mm 750mm. capacity up to 500 TPH. Most jaw crusher manufacturers provide a complete range of primary jaw crusher and secondary crusher 2. Impact crusher suitable for coarse medium crushing the various soft and medium hard ores which particle size no exceed 500mm, compressive strength less than 50MPa. Output up to 450 TPH. The final discharge size can be adjusted to meet different requirements.

1. Jaw crusher crushes the materials by squeeze action, therefore the finished product has more needle flake, its particle size is generally 10-350mm. 2. But impact crusher uses impact action to reduce the material size, its finished products are mostly cubes with less needle-like material, finer output particle, and better quality.

1. Jaw crusher The motor drives the belt and pulley to move the jaw up and down through an eccentric shaft. When the moving jaw rises, the angle between the toggle plate and the moving jaw increases, thus pushing the moving jaw plate closer to the fixed jaw plate. At the same time, the materials are crushed or split to achieve the purpose of crushing. When the moving jaw goes down, the angle between the toggle plate and the moving jaw becomes smaller. The moving jaw plate leaves the fixed jaw plate under the action of the pull rod and spring, and the broken material is discharged from the lower mouth of the crushing chamber. With the continuous rotation of the motor, the motor jaw is used for the periodic motion to crush and discharge materials, realizing continuous production. 2. Impact crusher Driven by the motor, the rotor rotates at a high speed, and the material and the hammer on the rotor impact and break, and then it is thrown on the counterattack device to be broken again. This process is repeated until the material is broken to the required particle size and discharged from the outlet.

1. Due to the limitation of its own crushing effect, although the size of the ore material crushed by the jaw crusher is uniform, the overall particle size is relatively large, so for users with higher product quality, when purchasing this equipment, Need to consider adding some additional secondary crushers. 2. The impact crusher has a large crushing force, and it also has the effect of stone shaping. Therefore, the ore materials processed by it are mostly cubes, and the gradation is reasonable, which can fully meet the current strict crushing stone production requirements. In brief, in the most crushing plant, these two crushers are often used in close combination.

Which is better, jaw crusher or impact crusher? According to the market sales situation, the overall sales of jaw crushers are more than impact crusher, mainly due to its versatility and flexibility. It can not only be used as a crushing equipment alone, but also can combine with other machines in various production lines. It is a cost-effective one among all crushing equipment. The price of a jaw crusher generally ranges from tens of thousands to hundreds of thousands (Chinese RMB). The specific price can be consulted by the manufacturer.

1. Jaw crusher Deep crushing cavity, which improves the feeding capacity and output; large crushing ratio, uniform product size; reliable and convenient gasket-type discharge opening adjustment device, big adjustment range, increasing the flexibility of the equipment; simple structure, reliable work, less operating costs, energy saving. A single machine can save energy by 15% ~ 30%, the system can save energy more than double; the adjustment range of the discharge port can meet the requirements of different users; low noise and less dust. 2. Impact crusher The clearance between the impact plate and the hammer can be easily adjusted, effectively controlling the discharge particle size, and the shape of the discharge particles is good; the structure is compact, the machine is rigid, and the rotor has a large moment of inertia; the high chrome plate hammer has high impact resistance, wear-resistance and large impact Convenient maintenance, economical and reliable; full crushing function, high productivity, low wear of machine parts, high comprehensive benefits.

jaw crusher vs cone crusher | which is the better crusher | m&c

In the makrket, two most popular aggregate crushing equipments include: Cone Crusher vs Jaw Crusher. Although the cone crusher and jaw crusher are used to crush materials, what is the difference between the two crushers?Table of Contents Jaw CrusherAdvantages of Jaw CrusherCone CrusherAdvantages of Cone CrusherWhats The Difference Between Jaw Crusher and Cone Crusher1. Different Working Principle2. Adapt To Different Material3. Different Feeding Method4. Different Final CostHow To Choose Right Crusher

Jaw crusher has a moving jaw plate and a fixed jaw plate, which are wear-resistant and pressure resistant. During the operation, the jaw plate simulates animal occlusion, and the feeding port is large, so it is very suitable to deal with the coarse crushing of large block materials;

Cone crusher, with various types, large processing capacity range, high efficiency, low energy consumption, uniform product size, which is suitable for medium and fine crushing of various ores and rocks.

Jaw Crusher: The crushing chamber of jaw crusher is composed of fixed jaw plate and movable jaw plate. The fixed jaw plate is fixed vertically on the fuselage body, and the movable jaw plate is in the inclined position. The movable jaw plate continuously moves to the fixed jaw plate periodically. When the two jaw plateare close, the material is crushed by extrusion. When the movable jaw plate is far away, the broken material slides down and is discharged from the crushing chamber.

Cone Crusher: The motor of the cone crusher drives the transmission shaft to drive the eccentric sleeve to rotate, and the movable cone swings back and forth under the force of the eccentric sleeve, the movable cone is periodically close to and far away from the fixed cone, and repeatedly extrudes and impacts the material until the material meeting the requirements falls to discharge from the crushing chamber.

The gyratory body of cone crusher is higher, twice or three times of jaw crusher, and the workshop cost is larger. The weight of cone crusher is larger than that of jaw crusher with the same output by 1-2 times, so the equipment cost is higher. The installation and maintenance of cone crusher is more complicated than jaw crusher.

Therefore, when crushing hard rocks and long rocks, the cone crusher should be preferred. This design is more favorable. When wet and viscous ore is crushed, or medium, small concentrators, jaw crushers are suitable.

The weight of cone crusher with the same output is about twice that of jaw crusher, so the cost of civil engineering and later maintenance is higher, but the cone crusher has deep crushing cavity, large capacity and low energy consumption.

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Dewo machinery can provides complete set of crushing and screening line, including Hydraulic Cone Crusher, Jaw Crusher, Impact Crusher, Vertical Shaft Impact Crusher (Sand Making Machine), fixed and movable rock crushing line, but also provides turnkey project for cement production line, ore beneficiation production line and drying production line. Dewo Machinery can provide high quality products, as well as customized optimized technical proposal and one station after- sales service.

2. Aimixs stone crusher unit has simple structure, easy installation and maintenance, low operation cost, and so on; 3. The finished product has excellent grain shape. And these finished products are suitable for aggregate shaping, artificial sand producing and highway aggregate producing; 4.

Aggregate crushing plant for sale, aggregate crusher manufacturer. Aggregate Crushing Plant Get price. Big primary gyratory crushers are used in mines during primary Zenith aggregate processing equipment can deal with

Jaw crusher can crush high moisture, viscous ore, and not easily blocked. Generally, the large scale mining process company more use the gyratory crusher, the small-sized mining process plant and quarry plant more to adopt jaw crusher. Dust The coarse jaw crusher has a large amount of dust emission, the rotary crusher is much better.

Both jaw crusher and gyratory crusher can be used as primary crusher. Jaw crushers are more widely used, probably because of their price. Except for the price difference, there are others different in the two types of crushers. Such as working principle, structure, applications, capacity, input/output particle size, etc.

The cost effective sandstone crushers are widely used in mining, concrete factory, sandstone making, etc. And they are widely suitable for primary crushing of many kinds of ores, concrete, fireproof material, bauxite, basalt and so on.

compound combination stone crusher. Compound crusher is also called vertical compound crusher or combination crusher which is one of the commonly used equipment in stone crushing line and sand production line It is mainly used for the crushing of cement raw material clinker construction. Get Price

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1211 Crusher. Gyratory g cone crusher parts supplier mine equipments powder injection molding of metal and ceramic parts researchgate limitations of investment casting the mechanical strength of die cast parts and the shape typical components produced by pim either mim or cim range from to over g machines like jaw gyratory and cone crushers are used to produce powders in the nitride is

choosing the right rock crushing equipment

Stone crushing can be classified into four stages depending on the degree to which the starting material is fragmented. These four stages are primary, secondary, tertiary and quaternary stages. Primary and secondary stages involve crushing of coarse materials while the tertiary and quaternary stages involve the reduction of ore particles to finer degrees. Activities at the primary stage will depend on gyratory, jaw or impact crushers. Cone crushers, roll crushers and impact crushers are mostly used at the secondary stages. The tertiary and quaternary stages mostly require the utilization of cone crushers, although some functions may require vertical-shift impact crusher. In order to control the size and quality of the product and at the same time reduce wastage, you must ensure that the reduction of aggregates is evenly spread over the four stages.

A gyratory crusher consists of a concave surface and a conical head constructed from heavy steel casting. It works by using a mantle that gyrates within a concave bowl. This rock crushing equipment uses compressive force to fracture the rock and this happens when the mantle makes contact with the bowl during gyration. Gyratory crushers are often built into a cavity in the ground and are mostly used to crush rocks that have high compressive strength.

A jaw crusher also uses compressive force and the materials are allowed into a gap at the top of the equipment between two jaws. One of the jaws is fixed while the other reciprocates by moving back and forth relative to the stationary one. The gap between the two jaws is known as the crushing chamber. The moving jaw exerts a compressive force against the stone in the chamber causing it to fracture and reduce. The rock remains in the jaws until is small enough to move down the chamber to the opening at the bottom. Jaw crushers can work on a range of stone from the softer ones like limestone to harder basalt or granite.

A cone crusher is similar to a gyratory crusher because it operates using a mantle that rotates within a bowl, but it has less steepness in the crushing chamber. It has a short spindle which is supported by a curved universal bearing located beneath the cone. They use compression force to break the rock between the gyrating spindle and the enclosing bowl liner. The rock becomes wedged and squeezed as it enters the top of this rock crushing equipment. The cone crusher breaks large pieces of ore once into smaller particles that fall to a lower position where they are broken again. The pieces are continually crushed until they are small enough to move through the narrow opening at the bottom of the crusher.

Roll crushers are a compression-type reduction crusher with two drums rotating about a shaft. The gap between the drums is adjustable. The particles are drawn into the crushing chamber by the rotating motions of the rolls and a friction angle is formed between the particles and the rolls. The stone fractures from the compression forces presented by the rolls as they rotate. The crushed particles are then forced between the rotating surfaces into the smaller gap area. Roll crushers are mostly used in smaller scale production to crush ores that are not too abrasive. This type of rock crushing equipment gives a very fine product size distribution with very little dust production.

Impact crushers do not use force to crush materials, instead, they use impact. The material is contained within a cage that has openings on the bottom or side to allow for the crushed materials to escape. Impact crushers can be classified into two categories: vertical shaft impact crushers (VSI) and horizontal shaft impact crushers (HSI).

VSI crushers use high-speed rotors with wear resistant tips that catch and throw the feed stone against anvils lining the crushing chamber. Rock is fractured along its natural fissures when its thrown against the anvils to produce materials with consistent cubical shapes.

The HSI crusher has a shaft that runs on a level plane through the crushing chamber. It works by impacting the rock with hammers that are fixed on a spinning rotor. It also works on the principle of throwing the stone to break the rock. Horizontal shaft impact crushers can be primary or secondary. They are better suited for softer, less abrasive stone in the primary stage and more abrasive and harder stone in the secondary stage.