Specifications of Copper Ball Mill Machine:ModelRotational speed(r/min)Ball weight(t)Material-in size(mm)Material-out size(mm)Capacity(t/h)Motor power(kw)Weight(t) 900 1800381.5 200.075 -0.890.65 -218.53.6 900 2100381.3-1.4 150.075 -0.830.7 -3.518.53.9 900 3000382.7 200.075 -0.891.1-3.5224.5 1200 2400323.8 250.0745-0.61.5-4.83011.5 1200 2800323.3-3.5 250.0745-0.62-63013 1200 4500327 250.074 -0.41.6-5.84513.8 1500 3000278 250.074 -0.42-57517 1500 3500275.75-6.4 250.075 -0.43-77517.5 1500 45002714 250.074 -0.43.5-1211021 1500 57002715 250.074 -0.43.5-811524.7 1830 30002418 250.074 -0. 1800 36002410.6-11.35 250.075 -0. .5 1830 70002425 250.074 -0.47.5-1721036 2100 36002214-15.2 250.075 -0. .8 2200 55002130 250.074 -0. .5 2200 65002131 250.074 -0. .8 2400 300020.615.5-16.6 250.075 -0. 2400 45002130 250.074 -0.48.5-6038065 2700 360020.639 250.074 -0. .3 3200 45001865 250.075-0.4according to the technics800137Usage of Copper Ball Mill Machine:Energy-Saving Ball Mill is a horizontal rotating device transmitted by the outer gear. The materials are transferred to the grinding chamber through the quill shaft uniformly. There are ladder liner and ripple liner and different specifications of steel balls in the chamber. The centrifugal force caused by rotation of barrel brings the steel balls to a certain height and impact and grind the materials. The ground materials are discharged through the discharging board thus the grinding process is finished.1) Ball Mill is an efficient tool for grinding many materials into fine powder;2) The ball mill is used to grind many kinds of mine and other materials, or to select the mine;3) Ball mill is widely used in building material, and chemical industry.4) There are two ways of grinding: the dry way and the wet way.5) Ball mill can be divided into tabular type and flowing type according to different expelling mine6) To use the ball mill, the material to be ground is loaded into the neoprene barrel that contains grinding media.7) As the barrel rotates, the material is crushed between the individual pieces of grinding media that mix and crush the product into fine powder over a period of several hours.8) The longer the ball mill runs, the finer the powder will be.9) Ultimate particle size depends entirely on how hard the material you're grinding is, and the time how long the ball mill runs.10) Our ball mills have been used to grind glass, powder food products, create custom varnishes, make ceramic glaze, powder various chemicalsPicture of Copper Ball Mill Machine:
ModelRotational speed(r/min)Ball weight(t)Material-in size(mm)Material-out size(mm)Capacity(t/h)Motor power(kw)Weight(t) 900 1800381.5 200.075 -0.890.65 -218.53.6 900 2100381.3-1.4 150.075 -0.830.7 -3.518.53.9 900 3000382.7 200.075 -0.891.1-3.5224.5 1200 2400323.8 250.0745-0.61.5-4.83011.5 1200 2800323.3-3.5 250.0745-0.62-63013 1200 4500327 250.074 -0.41.6-5.84513.8 1500 3000278 250.074 -0.42-57517 1500 3500275.75-6.4 250.075 -0.43-77517.5 1500 45002714 250.074 -0.43.5-1211021 1500 57002715 250.074 -0.43.5-811524.7 1830 30002418 250.074 -0. 1800 36002410.6-11.35 250.075 -0. .5 1830 70002425 250.074 -0.47.5-1721036 2100 36002214-15.2 250.075 -0. .8 2200 55002130 250.074 -0. .5 2200 65002131 250.074 -0. .8 2400 300020.615.5-16.6 250.075 -0. 2400 45002130 250.074 -0.48.5-6038065 2700 360020.639 250.074 -0. .3 3200 45001865 250.075-0.4according to the technics800137
Energy-Saving Ball Mill is a horizontal rotating device transmitted by the outer gear. The materials are transferred to the grinding chamber through the quill shaft uniformly. There are ladder liner and ripple liner and different specifications of steel balls in the chamber. The centrifugal force caused by rotation of barrel brings the steel balls to a certain height and impact and grind the materials. The ground materials are discharged through the discharging board thus the grinding process is finished.
Ball mill is the key equipment for grinding materials. those grinding mills are widely used in the mining process, and it has a wide range of usage in grinding mineral or material into fine powder, such as gold, ironzinc ore, copper, etc.
JXSC Mining produce reliable effective ball mill for long life and minimum maintenance, incorporate many of the qualities which have made us being professional in the mineral processing industry since 1985. Various types of ball mill designs are available to suit different applications. These could include but not be restricted to coal mining grate discharge, dry type grinding, wet mineral grinding, high-temperature milling operations, stone & pebble milling.
A ball mill grinds ores to an end product size of thirty-five mesh or finer. The feeding material to a ball mill is treated by: Single or multistage crushing and screening Crushing, screening, and/or rod milling Primary crushing and autogenous/semi-autogenous grinding.
Normal feed sizes: eighty percent of six millimeters or finer for hard rocker eighty percent of twenty-five millimeters or finer for fragile rocks (Larger feed sizes can be tolerated depending on the requirements).
The ratio of machine length to the cylinder diameter of cylindrical type ball mills range from one to three through three to one. When the length to diameter ratio is two to one or even bigger, we should better choose the mill of a Tube Mill.
Grinding circuit design Grinding circuit design is available, we experienced engineers expect the chance to help you with ore material grinding mill plant of grinding circuit design, installation, operation, and optimization. The automatic operation has the advantage of saving energy consumption, grinding media, and reducing body liner wear while increasing grinding capacity. In addition, by using a software system to control the ore grinding process meet the requirements of different ore milling task.
The ball mill is a typical material grinder machine which widely used in the mineral processing plant, ball mill performs well in different material conditions either wet type grinding or dry type, and to grind the ores to a fine size.
Main ball mill components: cylinder, motor drive, grinding medium, shaft. The cylinder cavity is partial filling with the material to be ground and the metal grinding balls. When the large cylinder rotating and creating centrifugal force, the inner metal grinding mediums will be lifted to the predetermined height and then fall, the rock material will be ground under the gravity force and squeeze force of moving mediums. Feed material to be ground enters the cylinder through a hopper feeder on one end and after being crushed by the grinding medium is discharged at the other end.
Mining Equipment Manufacturers, Our Main Products: Gold Trommel, Gold Wash Plant, Dense Media Separation System, CIP, CIL, Ball Mill, Trommel Scrubber, Shaker Table, Jig Concentrator, Spiral Separator, Slurry Pump, Trommel Screen.
Before purchasing an ore beneficiation plant, people have lots of concerns: Which equipment I should choose to process my iron ore? Is this ore processing flowsheet best? Can these machines help me remove sulfur in iron ore beneficiation? Would they increase the recovery rate of tailings?
Then how to choose the right ore beneficiation plant depends on a lot of factors including physical properties of raw ore, capacity demands, final ore product requirements, geological situations of ore mines, and so on.
Here Fote Group would love to share valuable information about mining market trends, ways to build a high-quality ore beneficiation plant, and ten different ore processing plants which have been proved successful by our customers. If you have any most pressing questions and concerns, please contact our professional engineers who can make customized solutions according to your actual situation.
Our ore beneficiation plants sale to many countries, such as India, Australia, the USA, the UK, Canada, Switzerland, Philippines, Malaysia, Thailand, South Africa, Sudan, Egypt, Kenya, Indonesia, Nigeria, etc.
Nowadays, with ways of ore processing are getting more and more diversified and intelligent, the investment is not only limited to gold ore beneficiation but enlarged to many other items. From precious metals to coal, and to non-ferrous metals, investors can profit and bring more economic benefits to society.
Over 80 kinds of ores are widely used minerals in the world. Due to large output and high international trade volume, there are the several most common and important ores such as iron ore, copper ore, gold ore, bauxite, coal, lead&zinc ore, nickel ore, tin ore, and manganese ore, etc.
Nothing can replace iron ore in developing infrastructures as well as coal ore in the electricity industry, those ores making a great contribution to countries' economic growth. Gold ore mining ranks in a top position, attracting lots of investment for closed relations between the gold price and currency market.
The screening and crushing process is used to release useful minerals from the gangue. Different types of crushers reduce large sizes of raw ore into smaller ones, then vibrating screen with different mesh would help to get the desired size of ores. During the process, how many crushers need to be installed according to your real situation.
Usually, there are crushers with three crushing stages: primary crushers like jaw crushers, secondary crushers like cone crushers, roll crushers and impact crushers, tertiary crushers like compound crushers and fine crushers. Vibrating screens also have different types: Circular motion vibrating screens, horizontal Screens, high-frequency Screens, and trommel/ drum screens.
Only by crushers cannot get ore products with fine granularity, that's why mill grinding machines necessary in the beneficiation process. The mill grinding process is almost carried out in two consecutive stages: one is dry grinding (coarse grinding) and the other is wet grinding (fine grinding). The key grinding equipment are ball mills and rod mills, and the latter is now mostly used for wet grinding to finally produce fine and uniform ore products.
The beneficiation process is most crucial during the whole plant, helping people extract high value and pure ore concentrate products from ores no matter its grade high or low. The beneficiation process can be carried out in a variety of ways as needed but you ought to select a piece of optimal equipment to avoid inefficiency and waste in the entire process. The most common beneficiation equipment includes flotation machines, electrostatic and magnetic separators, and gravity beneficiation equipment.
Ore drying equipment may appear in any stage of a mineral processing plant (from raw ore-concentrate-finished product). The purpose of drying is to remove the moisture contained in the ore, ensuring the integrity of the product, and maximizing the value. In addition, drying process can also reduce product transportation costs and improve the economic efficiency of storage and processing.
With almost 50 years' extensive experience, Fote engineers are professional in integrating, designing, fabricating, commissioning, maintaining, and troubleshooting various beneficiation plants. The company aims to provide customers with the best mining equipment and the most reasonable beneficiation plants. Its final goal is to increase the potential profit that customers can obtain from the ore and enable mining companies to improve the overall profitability.
5TPH low-grade gold ore beneficiation plant in India 10 TPH gold ore beneficiation plant in South Africa 20-35TPH gold ore beneficiation plant in Egypt 10 TPH iron ore beneficiation plant in the USA 10-50TPH copper ore beneficiation plant in Pakistan 50-100TPH manganese ore beneficiation plant in Kenya 150TPH Bauxite ore beneficiation plant in Indonesia 50TPH lateritic nickel ore beneficiation plant in Philippines 200TPH zinc & lead ore beneficiation plant in Nigeria 250TPH chrome ore beneficiation plant in Russia
As a leading mining machinery manufacturer and exporter in China, we are always here to provide you with high quality products and better services. Welcome to contact us through one of the following ways or visit our company and factories.
Based on the high quality and complete after-sales service, our products have been exported to more than 120 countries and regions. Fote Machinery has been the choice of more than 200,000 customers.
Anyang General International Co., Ltd. (AGICO Group) is a ball mills supplier. Our company is mainly engaged in the development, design, manufacture, installation and commissioning of various mining and cement milling equipment and a complete set of the industrial grinding line. AGICO Group was founded in 1997, registered capital 81.34 million yuan, covers an area of 66,000 square meters, has nearly 30,000 square meters of factory buildings and more than 150 sets of various production and processing equipment.
With more than 20 years of experience in the manufacturing and research of mineral and cement milling equipment, AGICO has more than 50 technical patents. All of our ball mills, vertical roller mill, rod mill and AG/SAG mill have passed the ISO9001 international quality system certification.
The ball mill has a vital role in the cement manufacturing process. The mixed raw materials (cement raw meal) before cement production and the finished products (cement clinker) after cement manufacture need to be ground by cement ball mill. The grinding media balls in the ball mill are used in cement plant to help grind blocky or granular grindable materials produced in the cement manufacturing process, so as to achieve the effect of grinding. Vertical roller mill(VRM) and clinker grinding mill and other cement grinding mill are also very common in cement plant.
Various ball mill machines, vertical roller mills and sag mills are widely used in the mining industry. Grate ball mills and raw mills are mostly used for mineral processing in some enterprises of mining industries. Wet ball mill and rod mill are commonly used in mineral processing production line, to grind various hardness ore materials. Customers who need to grind iron ore, siderite, marble, kaolin, mica, feldspar and other ores have chosen our mineral grinding machine.
AGICO uses the latest clean coal technology to create a professional pulverized coal ball mill. Coal mill can grind pulverized coal with different fineness requirements, with high fineness and large output, which can meet the needs of large pulverized coal projects. Coal mill is often used in thermal power plant, cement plant, coal fire power plants, etc. We grind large pieces of coal into pulverized coal, which produces more energy when burned. Therefore, the rotary kilns, boilers and other kiln equipment in these large factories usually use pulverized coal as fuel.
Efficient and energy-saving ball mill, intermittent ball mill, ceramic ball mill, rod ball mill. These types of ball mills can crush materials with different attributes. It is widely used in silicate products, new building materials, refractories, fertilizers, ferrous and non-ferrous metal smelting, glass ceramics and other production industries. Vertical mill, Raymond mill, ring roller mill which divided by different grinding methods can also be used for the production of phosphor powder, nano materials, zinc oxide powder, catalyst, rare earth polishing powder and other materials.
Production capacity: 300t/d Processed material: Silver ore Input size: 25mm Equipment: Wet grate type silver ore ball mill, wet overflow type silver ore ball mill, jaw crusher, cone crusher, flotation machine, concentrator, filter press. Auxiliary equipment: Linear vibration screen, cyclone. Request A Quote Right Now Free Solution Design: [email protected] Project Description Equipment Features Beneficiation Process
Production capacity: 1500t/d Processed material: Copper ore Input size: 25mm Equipment: 98-386t/h copper ball mill, jaw crusher, cone crusher, flotation machine, concentrator, filter press. Auxiliary equipment: Linear vibration screen, cyclone. Request A Quote Right Now Free Solution Design: [email protected] Project Description Equipment Features Beneficiation Process Project Description The 1500t/d Pakistan copper mine project uses a
Production capacity: Annual output of 300,000 tons Processed material: Soft coal Input size: 25mm Equipment: 5 sets of 20tph coal ball mill Auxiliary equipment: Desulfurization, denitrification, dust removal and other devices. Request A Quote Right Now Free Solution Design: [email protected] Project Description Equipment Features Solution Advantages Project Description The project is to build a high-efficiency
Influencing Factors of Tumbling Mill Working Capacity Tumbling mill is also known as a ball mill or rod mill. They are all composed of a cylindrical cylinder lying horizontally on the bearing, and the material is ground into powder by rotating the cylinder. When we want to discuss the factors that affect the tumbling mill
The grinding mill liners are the main wearing part of the ball mill equipment. The ball mill liner replacement should in time when the lining plate is excessively worn. Therefore, the selection and design of mill liners have always been of great concern to users. Function Design of Ball Mill Liners As one of professional
As a ball mills supplier with 22 years of experience in the grinding industry, we can provide customers with types of ball mill, vertical mill, rod mill and AG/SAG mill for grinding in a variety of industries and materials.
China manufacturing industries are full of strong and consistent exporters. We are here to bring together China factories that supply manufacturing systems and machinery that are used by processing industries including but not limited to: grinding mill, milling machine, mining machine. Here we are going to show you some of the process equipments for sale that featured by our reliable suppliers and manufacturers, such as Ball Mill. We will do everything we can just to keep every buyer updated with this highly competitive industry & factory and its latest trends. Whether you are for group or individual sourcing, we will provide you with the latest technology and the comprehensive data of Chinese suppliers like Ball Mill factory list to enhance your sourcing performance in the business line of manufacturing & processing machinery.
Our small-scale miners Ball Mills use horizontal rotating cylinders that contain the grinding media and the particles to be broken. The mass moves up the wall of the cylinder as it rotates and falls back into the toe of the mill when the force of gravity exceeds friction and centrifugal forces. Particles are broken in the toe of the mill when caught in the collisions between the grinding media themselves and the grinding media and the mill wall. In ball mills, the grinding media and particles acquire potential energy that becomes kinetic energy as the mass falls from the rotating shell. Ball mills are customarily divided into categories that are mainly defined by the size of the feed particles and the type of grinding media.
Intermediate and fine size reduction by grinding is frequently achieved in a ball mill in which the length of the cylindrical shell is usually 1 to 1.5 times the shell diameter. Ball mills of greater length are termed tube mills, and when hard pebbles rather than steel balls are used for the grinding media, the mills are known as pebble mills. In general, ball mills can be operated either wet or dry and are capable of producing products on the order of 100 um. This duty represents reduction ratios as great as 100.
The ball mill, an intermediate and fine-grinding device, is a tumbling drum with a 40% to 50% filling of balls. The material that is to be ground fills the voids between the balls. The tumbling balls capture the particles in ball/ball or ball/liner events and load them to the point of fracture. Very large tonnages can be ground with these devices because they are very effective material handling devices. The feed can be dry, with less than 3% moisture to minimize ball coating, or a slurry can be used containing 20% to 40% water by weight. Ball mills are employed in either primary or secondary grinding applications. In primary applications, they receive their feed from crushers, and in secondary applications, they receive their feed from rod mills, autogenous mills, or semi-autogenous mills. Regrind mills in mineral processing operations are usually ball mills, because the feed for these applications is typically quite fine. Ball mills are sometimes used in single-stage grinding, receiving crusher product. The circuits of these mills are often closed with classifiers at high-circulating loads.
All ball mills operate on the same principles. One of these principles is that the total weight of the charge in the mill-the sum of the weight of the grinding media, the weight of the material to be ground, and any water in the millis a function of the percentage of the volume of the mill it occupies.
The power the mill draws is a function of the weight of the charge in the mill, the %of volumetric loading of the mill, the %of critical speed, which is the speed in RPM at which the outer layer of the charge in the mill will centrifuge.
For closed grinding circuits producing typical ball mill products, indirect and direct on-line measurements of the product size are available. The indirect means are those which assume that the product size is relatively constant when the feed condition to the classifying unit and the operating conditions in the classifying unit are constant. One example is maintaining a constant mass flow, pulp density and pressure in the feed to the cyclone classifier.
By using math modeling, it is possible to calculate the product size from measured cyclone classifier feed conditions and circuit operating data, thus establishing the effect on the particle size distribution in the product for changes in the variables.
Direct on-line means to measure either particle size or surface area are available for typical ball mill circuit products. These require the means to obtain representative or at least consistent samples from the grinding circuit product stream. These direct means and the calculated product particle size distributions can be used to:
Small variations in the feed size to ball mill circuits generally is not critical to the calculation of operating work index because they make a very small change in the 10F factor. Thus, a computer program can be developed to calculate operating work indices from on-line data with the feed size a constant and with the program designed to permit manually changing this value, as required to take into account changes in feed size resulting from such things as drawing down feed bins, crusher maintenance, work screen surfaces in the crushing plant, etc. which are generally known in advance, or can be established quickly. Developments underway for on-line measurement of particle size in coarser material which when completed will permit measuring the feed size used to calculate operating work indices.
recorded by a data logger, gives continuous means to report comminution circuit performance and evaluate in-plant testing. Changes in Wio indicated on data loggers alert operating and supervisory personnel that a change has occurred in either the ore or in circuit performance. If sufficient instrumentation is available, the cause for a problem can often be located from other recorded or logged data covering circuit and equipment operation, however, generally the problem calls for operator attention to be corrected.
Wio can be used to determine the efficiency of power utilization for the entire comminution section of a mill, and for the individual circuits making up the comminution section. The efficiency of a comminution circuit is determined by the following equation.
Wi is obtained by running the appropriate laboratory tests on a composite sample of circuit feed. Wio is calculated from plant operating data covering the period when the feed sample was taken. Since Wi from laboratory tests refers to specific conditions for accurate efficiency determinations, it is necessary to apply correction factors as discussed in The Tools of Power Power to Wio to put the laboratory and operating data on the same basis.
To-date, there is no known way to obtain standard work index data from on-line tests. Continuous measurement of comminution circuit efficiency is not possible and thus efficiency is not available for circuit control. Using laboratory data and operating data, efficiency can be determined for overall section and individual circuit for evaluation and reporting. Just monitoring Wio and correcting operating problems as they occur will improve the utilization of the power delivered to the comminution circuits.
Samples taken from the chips around blast hole drillings and from broken ore in the pit or mine for laboratory work index and other ore characteristic determinations before the ore is delivered to the mill, can be used to predict in advance comminution circuit performance. Test results can also be used for ore blending to obtain a more uniform feed, particularly to primary autogenous and semi-autogenous circuits.
We sell Small Ball Mills from 2 to 6 (600 mm X 1800 mm) in diameter and as long as 10 (3000 mm) in length. The mills are manufactured using a flanged mild steel shell, cast heads, overflow discharge, removable man door, spur type ring gear, pinion gear assembly with spherical roller bearings, replaceable roller bronze trunnion bearings, oil lubrication, replaceable trunnion liners with internal spirals, rubber liners and lifters, feed spout with wash port, discharge trommel with internal spiral, motor and gear reducer drive, direct coupled to pinion gear, gear guard and modular steel support frame. All ball mills always come withOSHA-type gear guard.
A PULP level sufficiently high to interpose a bed of pulp, partly to cushion the impact of the balls, permits a maximum crushing effect with a minimum wear of steel. The pulp level of theseSmall Ball Millscan be varied from discharging at the periphery to discharging at a point about halfway between the trunnion and the periphery.The mill shell is of welded plate steel with integral end flanges turned for perfect alignment, and the heads are semi-steel, with hand holes in the discharge end through which the diaphragm regulation is arranged with plugs.The trunnion bearings are babbitted, spherical, cast iron, and of ample size to insure low bearing pressure; while the shell and saddle are machined to gauge so that the shells are interchangeable.
Data based on:Wet grinding, single stage, closed circuit operation: feed:( one way dimension); Class III ore. All mills:free discharge, grated type, rapid pulp flow. N. B.for overflow type mills: capacity 80%power 83%. Dimensions :diameters inside shell without linerslengths working length shell between end liners.
The CIW is a Small Ball Mill thats belt driven, rigid bearing, wet grinding, trunnion or grate discharge type mill with friction clutch pulley and welded steel shell. The 7 and 8 foot diameter mills are of flange ring construction with cut gears while all other sizes have cast tooth gears. All these mills are standard with white iron bar wave type shell liners except the 8 foot diameter mill which is equipped with manganese steel liners. The horsepowers shown in the table are under running conditions so that high torque or wound rotor (slip ring) motors must be used. Manganese or alloy steel shell or head liners and grates can be supplied with all sizes of mills if required. Alloy steel shell liners are recommended where 4 or larger balls are used and particularly for the larger sized mills.
Small (Muleback Type) Ball Mill is built for muleback transportation in 30 and 3 diameters (inside liners). A 4 (Muleback Type) Ball Mill is of special design and will be carefully considered upon request. Mankinds search for valuable minerals often leads him far away from modern transportation facilities. The potential sources of gold, silver and strategic minerals are often found by the prospector, not close by our modern highways, but far back in the mountains and deserts all over the world. The Equipment Company has realized this fact, and therefore has designed a Ball Mill that can be transported to these faraway and relatively inaccessible properties, either by the age old muleback transportation system, or by the modern airplane. As a result these properties may now obtain a well-designed ball mill with the heaviest individual piece weighing only 350 pounds.
The prime factor considered in this design was to furnish equipment having a maximum strength with a minimum weight. For this reason, these mills are made of steel, giving a high tensile strength and light weight to the mills. The muleback design consists of the sturdy cast iron head construction on the 30 size and cast steel head construction on the larger sizes. The flanges on the heads are arranged to bolt to the rolled steel shell provided with flanged rings. When required, the total length of the shell may consist of several shell lengths flanged together to provide the desired mill length. Liners, bearings, gears and drives are similar to those standard on all Ball Mills.
This (Convertible) and Small Ball Mill is unique in design and is particularly adapted to small milling plants. The shell is cast in one piece with a flange for bolting to the head. In converting the mill from a 30x 18 to a 30x 36 unit with double the capacity, it is only necessary to secure a second cast shell (a duplicate of the first) and bolt it to the original section.
30 Convertible Ball Mills are furnished with scoop feeders with replaceable lips. Standard mills are furnished with liners to avoid replacement of the shell; however, themill can be obtained less liners. This ball mill is oftendriven by belts placed around the center, although gear drive units with cast gears can be furnished. A Spiral Screen can be attached to the discharge.
This mill may be used for batch or intermittent grinding, or mixing of dry or wet materials in the ore dressing industry, metallurgical, chemical, ceramic, or paint industries. The material is ground and mixed in one operation by rotating it together with balls, or pebbles in a hermetically sealed cylinder.
The cast iron shell which is bolted to the heads is made with an extra thick wall to give long wearing life. Two grate cleanout doors are provided on opposite sides of the shell by means of which the mill can be either gradually discharged and washed, while running, or easily and rapidly emptied and flushedout while shut down. Wash-water is introduced into the interior of the mill through a tapped opening in the trunnion. The mill may be lined with rubber, silex (buhrstone) or wood if desired.
The Hardinge Conical Ball Mill has been widely used with outstanding success in grinding many materials in a wide variety of fields. The conical mill operates on the principle of an ordinary ball mill with a certain amount of classification within the mill itself, due to its shape.
Sizes of conical mills are given in diameter of the cylindrical section in feet and the length of the cylindrical section in inches. Liners can be had of hard iron, manganese steel or Belgian Silex. Forged steel balls or Danish Flint Pebbles are used for the grinding media, depending upon the material being milled.
The Steel Head Ball-Rod Mill gives the ore dressing engineer a wide choice in grinding design so that he can easily secure a Ball-Rod Mill suited to his particular problem. The successful operation of any grinding unit is largely dependent on the method of removing the ground pulp. The Ball-Rod Mill is available with five types of discharge trunnions, each type obtainable in small, medium or large diameters. The types of discharge trunnions are:
The superiority of the Steel Head Ball-Rod Mill is due to the all steel construction. The trunnions are an integral part of the cast steel heads and are machined with the axis of the mill. The mill heads are assured against breakage due to the high tensile strength of cast steel as compared to that of the cast iron head found on the ordinary ball mill. Trunnion Bearings are made of high- grade nickel babbitt.
Steel Head Ball-Rod Mills can be converted intolarger capacity mills by bolting an additional shell lengthonto the flange of the original shell. This is possible because all Steel Head Ball or Rod Mills have bearings suitable for mills with length twice the diameter.
Head and shell liners for Steel Head Ball-Rod Mills are available in Decolloy (a chrome-nickel alloy), hard iron, electric steel, molychrome steel, and manganese steel. Drive gears are furnished either in cast tooth spur gear and pinion or cut tooth spur gear and pinion. The gears are furnished as standard on the discharge end of the mill, out of the way of the classifier return feed, but can be furnished at the mill feed end by request. Drives may be obtained according to the customers specifications.
Thats one characteristic of Traylor Ball Millsliked by ownersthey are built not only to do a first class job at low cost but to keep on doing it, year after year. Of course, that means we do not build as many mills as if they wore out quicklyor would we? but much as welike order, we value more the fine reputationTraylor Ball Mills have had for nearly threedecades.
Thats one characteristic of Traylor Ball Mills We dont aim to write specifications into thisliked by ownersthey are built not only to do advertisementlet it suffice to say that theresa first class job at low cost but to keep on do- a Traylor Ball Mills that will exactly fit anyanything it, year after year. Of course, that means requirement that anyone may have.
If this is true, there is significance in the factthat international Nicked and Climax Molybdenum, theworlds largest producers of two important steel alloys, areboth users of MARCY Mills exclusively. With international interest centered on increasingproduction of gold, it is even more significant that MARCYMills are the predominant choice of operators in everyimportants gold mining camp in the world.
Ball Mill. Intermediate and fine size reduction by grinding is frequently achieved in a ball mill in which the length of the cylindrical shell is usually 1 to 1.5 times the shell diameter. Ball mills of greater length are termed tube mills, and when hard pebbles rather than steel balls are used for the grinding media, the mills are known as pebble mills. In general, ball mills can be operated either wet or dry and are capable of producing products on the order of 100 pm. This duty represents reduction ratios as great as 100.
The ball mill, an intermediate and fine-grinding device, is a tumbling drum with a 40% to 50% filling of balls (usually steel or steel alloys). The material that is to be ground fills the voids between the balls. The tumbling balls capture the particles in ball/ball or ball/liner events and load them to the point of fracture. Very large tonnages can be ground with these devices because they are very effective material handling devices. The feed can be dry, with less than 3% moisture to minimize ball coating, or a slurry can be used containing 20% to 40% water by weight. Ball mills are employed in either primary or secondary grinding applications. In primary applications, they receive their feed from crushers, and in secondary applications, they receive their feed from rod mills, autogenous mills, or semiautogenous mills. Regrind mills in mineral processing operations are usually ball mills, because the feed for these applications is typically quite fine. Ball mills are sometimes used in single-stage grinding, receiving crusher product. The circuits of these mills are often closed with classifiers at high-circulating loads.
These loads maximize throughput at a desired product size. The characteristics of ball mills are summarized in the Table, which lists typical feed and product sizes. The size of the mill required to achieve a given task-that is, the diameter (D) inside the liners-can be calculated from the design relationships given. The design parameters must be specified.
The liner- and ball-wear equations are typically written in terms of an abrasion index (Bond 1963). The calculated liner and ball wear is expressed in kilograms per kilowatt-hour (kg/kWh), and when multiplied by the specific power (kWh/t), the wear rates are given in kilograms per ton of feed. The wear in dry ball mills is approximately one-tenth of that in wet ball mills because of the inhibition of corrosion. The efficiency of ball mills as measured relative to single-particle slow-compression loading is about 5%. Abrasion indices for five materials are also listed in the Table.
The L/D ratios of ball mills range from slightly less than 1:1 to something greater than 2:1. The tube and compartment ball mills commonly used in the cement industry have L/D ratios 2.75:1 or more. The fraction of critical speed that the mill turns depends on the application, and most mills operate at around 75% of critical speed. Increased speed generally means increased power, but as the simulations presented in Figure 3.26 show, it can also produce more wasted ball impacts on the liners above the toe. causing more wear and less breakage.
There are three principal forms of discharge mechanism. In the overflow ball mill, the ground product overflows through the discharge end trunnion. A diaphragm ball mill has a grate at thedischarge end. The product flows through the slots in the grate. Pulp lifters may be used to discharge the product through the trunnion, or peripheral ports may be used to discharge the product.
The majority of grinding balls are forged carbon or alloy steels. Generally, they are spherical, but other shapes have been used. The choice of the top (or recharge) ball size can be made using empirical equations developed by Bond or Azzaroni or by using special batch-grinding tests interpreted in the content of population balance models. The effect of changes in ball size on specific selection functions has been found to be different for different materials. A ball size-correction method can be used along with the specific selection function scale-up method to determine the best ball size. To do this, a set of ball size tests are performed in a batch mill from which the specific selection function dependence on ball size can be determined. Then, the mill capacities used to produce desired product size can be predicted by simulation using the kinetic parameter corresponding to the different ball sizes.
The mill liners used are constructed from cast alloy steels, wear-resistant cast irons, or polymer (rubber) and polymer metal combinations. The mill liner shapes often recommended in new mills are double-wave liners when balls less than 2.5 in. are used and single-wave liners when larger balls are used. Replaceable metal lifter bars are sometimes used. End liners are usually ribbed or employ replaceable lifters.
The typical mill-motor coupling is a pinion and gear. On larger mills two motors may be used, and in that arrangement two pinions drive one gear on the mill. Synchronous motors are well suited to the ball mill, because the power draw is almost constant. Induction, squirrel cage, and slip ring motors are also used. A high-speed motor running 600 to 1,000 rpm requires a speed reducer between the motor and pinion shaft. The gearless drive has been installed at a number of locations around the world.
Iran is such a country who is rich with mineral resources and the proved mineral materials are more than 60. Besides the world-famous oil and gas resources, it mainly includes gold ore, copper ore, zinc ore, lead ore, chromium ore, iron ore, coal, tin ore, manganese ore, aluminum ore, nickel, magnesium, phosphorus, antimony, tungsten and iron oxide, etc. All these mineral materials are abundant and the metal grade of some is very high. These materials have the very high exploitation value. Iran has very rich copper resources and it has been proven with about 3 billion tons and the average grade is 0.8%. The copper ore accounts for 5% of the world's total reserves, and it is in the third in the world. Iran's coal reserves are about 7.6 billion tons.
For abundant mineral materials, it is very important to have the mining processing production line in Iran. There are lots of miners to choose suitable ore mining production line. Mineral mining production line can be divided into the following steps: excavation, primary crushing, secondary crushing, tertiary crushing, grinding line, beneficiation production line.
The excavation step mainly refers to the raw materials got from mineral mountains. Through exploding, the raw mineral materials will be got from the various kinds of Ore Mountains. Primary crushing usually include jaw crusher to process the mined materials into particles. With jaw crusher, the ore materials will be processed into small size. Jaw crusher is the recognized as the first step crushing machine. Cone crusher or impact crusher will be used in the second crushing production step. For production needs, the primary crushed materials do not satisfy clients' requirements. It needs cone crusher to process the crushed ones. SBM cone crusher will break the materials into further fine size. Tertiary crushing stage is not necessary. Some clients will need ultrafine size materials and at this time, the tertiary crushing stage will play great role. Impact crusher sometimes will be used as the tertiary crushing machine.
There is a principle for ore mining site more crushing, less grinding". Through the above crushing stages, the materials will be processed into small size. Grinding stage will break the crushed materials into fine powder for the next production line application. Less grinding stage will reduce the operation costs and help clients to get much more profits.
Beneficiation production line refers to the clean stage. The broken materials have much undesired things and it needs to separate these unnecessary materials. The general beneficiation production line includes separation and washing. Magnetic separator and sand washing machine belongs to the main beneficiation equipment. SBM has produced all kinds of beneficiation machines for this production stage.
SBM mobile copper ore jaw crusher plant will process copper ore with a nominal capacity of 800 tons per hour. The complete mobile system weighs over 500 tons, though can be moved easily along the mine face. For the special climate conditions in Iran, the whole mobile system is electric driven. The operation temperatures at the mine site vary from +35 C to -35 C.
At the new open-pit mining site, the blasted copper ore is fed using SBM YG series mobile apron feeder to the mobile jaw plant, and then conveyed using mobile belt conveying system, and track-mounted stacker to the mines conveyor network. The loading height of the tracked mobile apron feeder is 6 meters, and it has a feed hopper volume of 24 cubic meters. The mobile jaw plant can crush ore feed lumps up to 1.2 meters in size.
SBM mobile copper ore jaw crusher plant offers maximum set-up flexibility, from coarse crushing to fine crushing. It is cost-efficient. The mobile crushing plant used in Iran will improve the working safety and reduce the need for quarry road maintenance. This crusher plant is set with jaw crusher as the main working machine which is designed for high flexibility. The lower transportation cost will reduce the operation costs. Besides, it is easy to adjust and collocate. Reliable performance and high efficiency will ensure the convenient maintenance.
For processing coal materials in Iran, SBM suggests the ball mill as the main grinding machine. SBM ball mill from SBM is designed with top technology and sold all over the world. A coal ball mill is a type of grinder used to grind materials into extremely fine powder. Larger ball mills for sale are available with dual pinion motor drives. Our mills consists many of the qualities which have made the SBM name famous since over 20 years ago. These heavy-duty machines are designed for long life and minimum maintenance. SBM will provide reasonable price high quality machine and the best service for you.
Its fully-enclosed layout features high integration. It integrates the functions of high-efficiency sand making, particle shape optimization, filler content control, gradation control, water content control, and environmental protection into a single syst
Jaw Crusher, Ball Mill, Shaking Table manufacturer / supplier in China, offering High Efficient Gold Recovery Machine Alluvial and Placer Gold Mining Equipment Sand Gold Separation Recovery Plant, 1 Ton Ball Mill for Rock Gold Mining Grinding Plant 900 X 1800 Ball Mill for Gold Grinding Plant, Factory Price Grinding Process Stone Gold Ore Ball Mill Rock Stone Gold Grinder Ball Mill Grinding and so on.
Jiangxi Hengchang Mining Machinery Manufacturing Co., Ltd. is located in No. 3 Chuangye Road, Industrial Park, Shicheng County, Ganzhou City, Jiangxi Province, China. Our company is engaged in providing the complete mineral processing equipment research, development, design and production from1985 years, So we have accumulated rich experience in design and production. Enterprise in mineral processing equipment industry has had a positive effect, set up the good reputation. And mainly the manufacture of ...
South Africa is the world's second largest vermiculite ore producer, only after the United States. South African vermiculite total reserve is about 73 million tons, accounting for 35.9 percent of the world's reserves. In addition, South Africa is the world's largest exporter of vermiculite. South African vermiculite annual export volume accounts for nearly 90% of world trade. In South Africa, among the domestic production of non-metallic minerals, vermiculite is a major foreign exchange mineral. The major producer of vermiculite is Palabora region, accounting for over 90% of vermiculite total reserve in South Africa.
According to different production requirements, product specifications of vermiculite are as follows:8-12MM ,4-8MM ,2-4MM ,1-2MM ,0.3-1MM ,40-60 mesh,60-80 mesh,80-100 mesh, 100 mesh, 150 mesh, 200 mesh, 325 mesh, etc.
With the development of vermiculites applications, South African abundant vermiculite resource has been extensively developed. And many vermiculite processing plants are built in recent years. In general, we need jaw crusher, impact crusher and vibrating feeder, vibrating screen as well as belt conveyor. After being transported from the mining site, the raw vermiculite mine needs store and select at first, to ensure the vermiculite continuous and stable quality fed into the follow process. In the primary crushing process, we usually choose jaw crusher to crush vermiculite ore into small size within 8 mm. Use vibrating screen to screen the crushed vermiculite into different sizes, and send suitable particles into the next step, while the other part returned for re-crushing. We recommend impact crusher as secondary crusher to crush vermiculite into small size less than 2 mm. At last, send crushed vermiculite to the mill for grinding.Customers can choose different kinds of grinding mill according to different requirements, such as vertical mill, trapezium mill, ball mill, and so on.
And you can choose the mobile vermiculite crusher, which gathers all the machines above together. Compared with traditional and fixed vermiculite processing line, mobile vermiculite crusher has many unmatchable features. It is designed with more reasonable and compact structure, which greatly reduces the occupying area. And compared with fixed crushing plant, mobile vermiculitecrusher can work without disassembly, transportation and installation, soit can greatly reduce the investment. The crusher can move to vermiculite mining area without any environment limit to reduce transportation cost and foundation building cost. It is more flexible and adaptable. And it is easy for installation and maintenance. Our efficient mobile vermiculite crusher adopts advanced manufacturing technique and high-end materials. So it has higher carrying capacity and more reliability. It is easy to adjust the size of the final products. And the crushed materials are in good particle shape. According to different production requirement, it can match with other equipment easily.
According to a series of processing, vermiculite has a wide application. Its main purpose is still to make building materials. In the U.S. consumption structure, vermiculite accounts for 52% used as mortar and cement mixing materials and lightweight concrete aggregate. In English, 40% of vermiculite is used asconcrete, plastering mud, and cement coagulant.It can also be used as adsorbents, fireproof insulation materials, machinery lubricants, soil improvers, and so on.
SBMis professional vermiculite processing equipment manufacturer. We have more than 20 years experience. Our products are welcomed by South African vermiculite miners. All of our products adopt the advanced technology from the world, and made by high quality materials. We can also design a complete vermiculite processing plant according to customers requirement. It is with the features of large capacity, low production cost, long service life and so on.