crusher liners and chute liners manufacturers in australia

china chute liners manufacturers and suppliers - chute liners factory - wuxi orient

Contact NowChute Linings IntroductionThe Chute Linings capacity of our company is 30,000MT/year and the single piece is from 15kg to 20tons. The capacities of Mid-frequency induction electric furnaces are 15tons,12tons, 5tons,2tons, 1.5tons and 1.2tons. And we have 10 sets of heat-treatment electrical furnaces with capacity of 30 tons, 10 tons,3 tons. The super wear resistant...

Contact NowAbrasion Resistant Pipe Hopper LinersHopper Liners Introduction The hopper is easy to wear because of the constant contact with the material. The use of ultra wear resistant lining board made of blast furnace top hopper lining mining environment, and year after year in the worst day in and day out can withstand the test, to...

Contact NowConveyor Chute Liner Bolt In Place Chute And Hopper LinersChute Linings Introduction The Chute Linings capacity of our company is 30,000MT/year and the single piece is from 15kg to 20tons. The capacities of Mid-frequency induction electric furnaces are 15tons,12tons, 5tons,2tons, 1.5tons and 1.2tons. And we have 10 sets of heat-treatment electrical...

Contact NowWear And Abrasion Steels Wear Resistant LiningsWear Resistant Linings Introduction The Chute Linings capacity of Wuxi Orient Anti-wear is 30,000MT/year,Pearlitic Cr-Mo Alloy Steel Chute Liners and Wear Resistant Linings Conforming to the Standard AS2074L2C. Our super wear resistant liner of hopper has the characteristics of super abrasion...

Contact NowWhite Iron Chute LinersWhite Iron Chute Liners Introduction High chromium white iron wear-resistant castings, cement polished board carbon and silicon content is low, carbon mainly exists in cementite form, fracture surface is silver white. The microstructure and properties are uniform, wear resistant, good plasticity...

Contact NowHigh Abrasion Wear Plates And Arc Chute LinersHigh Abrasion Wear Plates and Arc Chute Liners Introduction The common characteristics of chute are large material impact, serious wear and high working temperature. From the point of view of tribology system, the wear failure of chute is dominated by abrasive wear and corrosive wear, and...

Contact NowHigh Wear Coal Chute Liners ASTM A532 Class I Type D Ni-HiCr Ni7Cr10High Wear Coal Chute Liners ASTM A532 Class I Type D Ni-HiCr Ni7Cr10 Introduction Nickel hard cast iron liner has the characteristics of high wear resistance, high impact resistance, high plasticity, high weldability and easy installation. It is suitable for chute Product details Place of...

Contact NowNi Hard White Iron Chute Liners Heavy Section Bolt HolesNi hard White Iron Chute Liners Heavy Section Bolt Holes Introduction High chromium white iron wear-resistant castings, cement polished board carbon and silicon content is low, carbon mainly exists in cementite form, fracture surface is silver white. The microstructure and properties are...

Contact NowASTM A532 Class I Type A Ni Cr Hc Ni5Cr4 Chute LinersASTM A532 Class I Type A Ni Cr Hc Ni5Cr4 Chute Liners Introduction Ceramic lined pipes mainly include ceramic elbows, straight pipes, three links, special-shaped pipes, etc. they are used in pneumatic conveying and ceramic lining pipes for mud extraction parts. When conveying medium, it has high...

Contact NowFeed Chute Liner PlateFeed Chute Liner Plate Introduction The common characteristics of chute are large material impact, serious wear and high working temperature. From the point of view of tribology system, the wear failure of chute is dominated by abrasive wear and corrosive wear, and adhesive wear may occur when...

Contact NowWhite Iron Chute Liner Wear PlatesWhite Iron Chute Liner Wear Plates Introduction The Chute Linings capacity of our company is 30,000MT/yearand the single piece is from 15kg to 20tons. The capacities of Mid-frequency induction electric furnaces are 15tons,12tons, 5tons,2tons, 1.5tons and 1.2tons. And we have 10 sets of...

Contact NowHigh Cr Chute LinersHigh Cr Chute Liners Introduction The Chute Linings capacity of our company is 30,000MT/year and the single piece is from 15kg to 20tons. The capacities of Mid-frequency induction electric furnaces are 15tons,12tons, 5tons,2tons, 1.5tons and 1.2tons. And we have 10 sets of heat-treatment...

china jaw crusher liners manufacturers and suppliers - factory price - wuxi orient

Jaw Crusher Liners Introduction The liner of the crusher is treated by advanced technology. It has the characteristics of high hardness and high toughness, which makes the liner of the crusher have good wear resistance and excellent performance price ratio. It can adapt to mine wet grinding, dry...

The liner of the crusher is treated by advanced technology. It has the characteristics of high hardness and high toughness, which makes the liner of the crusher have good wear resistance and excellent performance price ratio. It can adapt to mine wet grinding, dry grinding, mixed grinding, etc.

2For the detection of product performance, we sincerely invite the user to inspect the process and performance of the product in person, and then send the goods after the product has been confirmed qualified

china chute liners manufacturers and suppliers - chute liners factory - wuxi orient - page 2

Contact NowChrome Molydium Steel Wedge Plates Chute LinersChrome Molydium Steel Wedge Plates Chute Liners Introduction Martensite chromium molybdenum alloy steel hammer, excellent toughness, long after use is not easy to crack, the material has high wear resistance, hardness is very uniform, from surface to core hardness difference is not more than...

Contact NowHigh Chrome Parts Chute Liner Wear PlateHigh Chrome Parts Chute Liner Wear Plate Introduction The Chute Linings capacity of our company is 30,000MT/year and the single piece is from 15kg to 20tons. The capacities of Mid-frequency induction electric furnaces are 15tons,12tons, 5tons,2tons, 1.5tons and 1.2tons. And we have 10 sets of...

Contact NowHigh Chromium Casting Chute Liner Wear Steel PlatesHigh Chromium Casting Chute Liner Wear Steel Plates Introduction High manganese steel is divided into 5 grades according to the national standard The main difference is carbon content, which ranges from 0.75%-1.45%. High impact, low carbon content. The commonly used high manganese steel grades...

Contact NowNi-hard Casting Wear Plates Chute Liners 25mm ThickNi-hard Casting Wear Plates Chute Liners 25mm Thick Introduction Nickel hard cast iron is based on ordinary white cast iron by adding 3% ~ 5% nickel and 1.5% ~ 3.5% chromium, to obtain a very hard and wear-resistant martensitic matrix +M3C carbide structure. The solid solution of nickel and iron...

Contact NowWear Resistant White Iron 85 Thick Abrasion Plates Chute LinersWear resistant White Iron 85 Thick Abrasion Plates Chute Liners Introduction The material in the fine grinding bin is mainly grinding, the lining board lifting capacity can be smaller, and even hope that there is a certain relative sliding between the ball and liner, in order to enhance the...

Contact NowHigh Cr White Iron Castings Chute LinersHigh Cr White Iron Castings Chute Liners Introduction The standard of high chromium cast iron in the United States is ASTMA532M, and the content of high chromium cast iron (mass molecular number) specified by American Climax molybdenum Co., Ltd. Product details Product details Place of Origin:...

Contact NowASTM A532 Cl-D Ni HiCr Arc Wear Plates For Chute LinersASTM A532 Cl-D Ni HiCr Arc Wear Plates for Chute Liners Introduction The common characteristics of chute are large material impact, serious wear and high working temperature. From the point of view of tribology system, the wear failure of chute is dominated by abrasive wear and corrosive wear,...

Contact NowHigh Chrome White Iron Castings Chute LinersHigh Chrome White Iron Castings Chute Liners Introduction High chromium cast iron grate plate of cement mill matrix hardness is very high, can resist cutting wear in low impact load, iron chromium carbide particles as hard phase embedded in the matrix, the matrix played a supporting role and can...

Contact NowHigh Cr Blocks For Chute LinersHigh Cr Blocks for Chute Liners Introduction High chromium cast iron grate plate of cement mill matrix hardness is very high, can resist cutting wear in low impact load, iron chromium carbide particles as hard phase embedded in the matrix, the matrix played a supporting role and can slow the...

Contact NowHigh Cr Workpiece For Chute LinersHigh Cr Workpiece for Chute Liners Introduction The Chute Linings capacity of our company is 30,000MT/year and the single piece is from 15kg to 20tons. The capacities of Mid-frequency induction electric furnaces are 15tons,12tons, 5tons,2tons, 1.5tons and 1.2tons. And we have 10 sets of...

Contact NowZG50Cr5Mo Martensitic Cr Mo Steel Chute Liner PlatesZG50Cr5Mo Martensitic Cr Mo Steel Chute Liner Plates Introduction (unique joint design / rigidity and strength, high / wide thickness uniformity) martensitic chrome molybdenum alloy steel cement grinding plate Product details Place of Origin: Jiangsu, China (Mainland) Brand Name: Chen's...

Contact NowHigh Cr Cast Iron Chute LinersHigh Cr Cast Iron Chute Liners Introduction The standard of high chromium cast iron in the United States is ASTMA532M, and the content of high chromium cast iron (mass molecular number) specified by American Climax molybdenum Co., Ltd. Production Process Packaging & Delivery

crusher liners - h-e parts

H-E Parts specializes in wear management solutions through its industry-leading range of CME wear products, components and lifting devices, but doesnt just rely on exceptional products to provide success, rather it couples this with internally developed liner management planning, application specific performance measures, engineered solutions and best in class service parameters to allow our customers to realize our business promise of providing Innovation. Not Duplication. This philosophy positions H-E Parts at the forefront of wear management in the mining, quarrying, and minerals processing industries globally.

H-E Parts has built a reputation on the reliability and performance of its CME range of manganese crusher liners, which are designed to be fully compatible with H-E Parts variety of lifting devices, that ensure safety and efficiency are achieved in all service functions.

This reputation carries on to H-E Parts flagship MnElite grade of manganese wear products, which typically result in a 35% improvement over lower grades of materials. While this alone is an impressive achievement, it is only a starting point as H-E Parts can normally achieve improvements well beyond a simple extension in liner life whatever the grade of manganese.

H-E Parts International replacement parts are compatible with the makes and/or models of the third-party equipment described. H-E Parts International is not an authorized repair facility of these third parties and it does not have an affiliation with any manufacturers of these third-party products. All brands, original equipment manufacturer (OEM) part numbers or references are owned by the respective OEM entities or their affiliates. These terms are used by H-E Parts International for identification and cross reference purposes only and are not intended to indicate affiliation with, or approval by the OEM, of H-E Parts International or its products.

makuri mak-hard crusher liners exceed oem life by 54% - makuri group

Makuri was recently approached by a large site to assist with ongoing issues with liner breakage and suboptimal pebble crushing performance. They had experienced ongoing liner failures with all suppliers and was unable to maintain the target pebble crusher gap setting, which Makuri then reviewed and proposed an ongoing testing programme to implement improvements.

The previous liners used in the crusher were an OEM standard, short-medium design. Long-term life averages with the OEM product was around 1100 hours per set, with numerous failures being reported. The cause of these failures was investigated, and it appears that while many may be related to manufacturing problems, some products simply showed evidence of the machine being overloaded and/or liners coming loose during operation.

The first liner set tested was an OEM equivalent profile, using Makuris MN2C material an 18-20% manganese steel grade with a proprietary composition and heat treatment profiles, that regularly outperforms standard materials by around 20-30%.

The liner set ran for 1248 operating hours above 200kW, which equates to a 13% improvement over long-term averages. Analysis of the liner set after removal showed that, if run to a conservative target minimum thickness, the liner set could have achieved 1500 hours an overall improvement of 36%.

Following extensive consultation with the end user and subsequent modelling, a revised design was produced with the aim of maximising the tonnage rate of -10 crushed product. In order to do this, a reduction in power draw would be required at lower gap settings. A set was then designed and verified using in-house simulation software.

The liner set used for this phase was a design modified by Makuri & intended to improve the rate of -10mm material produced, primarily by allowing the crusher to operate at a tighter gap. Unfortunately, unrelated mechanical issues with the crusher prevented this from being fully tested.

At what appears to be a reduced kW target, leading to the CSS being similar to previous sets, the liner set achieved a life of 1410 hours with a projected life of 1700 hours if run to the target minimum thickness. The forecast life figure represents an improvement of 55% over long-term averages. Wear analysis showed that the liner modification had been successful in maintaining the initial feed opening, producing improved performance over the full liner life by reducing the tendency for power draw to decrease as the liners wear.

The liner set used in this trial was a second set of the liners used in trial 2, with a target life of 1600 hours set. Unfortunately, the mantle developed cracks at around 1300 hours life due to likely seating issues on a worn head and had to be removed.

Although this trial was not completed, the machine was run at a higher power target than previous. This improved work hardening capability of the liners and confirmed that a target life of 1700-1800 hours is achievable with this set if run at full power.

Based on the previous two trials, it appears that it will be necessary to reduce the active chamber length in order to achieve the target product size. This is expected to reduce tonnage, although it appears the plant has ample capacity to accommodate this. For example, the two SAG mills collectively produce an average of 945 tph of pebbles. Current crushing capacity of the pebble crushers is around 550-600 tph when operated at full power, so the pebble discharge of the SAG mills can be processed by two out of 3 pebble crushers.

Should the end user choose to maintain the current operating parameters and not proceed with further development, a massive life increase has still been achieved, providing a significant potential improvement in Total Cost of Ownership.

Makuri has achieved similar improvements in a range of other applications, including pebble crushing improvements at a number of Indonesian gold and copper mines along with massive increases in life of jaw crusher liners and stockpile reclaim chute liners at other sites. These are the subject of additional case studies, and are available on request.

Makuris foundry partner utilises quality controls that exceed all ASTM standards and internal OEM procedures, with chemical composition tolerances which are substantially tighter than those followed by any known alternative. In addition to the normal checks, the foundry conducts microstructural checks on every casting these checks are performed on the surface of the liner, not on cast-on coupons which will often produce misleading results with manganese steel.

The majority of raw materials used by the foundry are sourced from very low phosphorous, high purity punch plate scrap purchased from vehicle and whitegoods manufacturers. This allows the foundry to reduce the upper limit on a range of elements, including phosphorous which has a seriously detrimental effect on manganese steel quality.

Excessive phosphorous in manganese steel produces a phosphoid eutectic phase with secondary carbides at grain boundaries which makes the material extremely brittle and often results in premature failure. While the use of the higher quality raw materials does increase the manufacturing cost, it allows the foundry to maintain a maximum phosphorous level of 0.04% a significant reduction from ASTM and OEM standards of 0.07%.

These improvements are set to place Makuri Technology and its dedicated foundry partner as the new industry benchmark for manganese steel products in an environment where historical market leaders are cutting costs and redirecting resources towards other priorities.

In one name or the other, we have been in business for over 12 years now, but the last 12 months, or so, has been very tough for our small group supplying mining and quarrying customers globally thru our 5 companies in 4 countries.

Makuri Technology is rapidly gaining a reputation as the right team to partner with in the supply of high-performance wear parts. Obtaining and maintaining the lowest operating cost is an ongoing challenge for mining companies, and Makuri Technology specialises in the development of exceptional high-performance wear parts that also come with a world-class three level guarantee system. Makuri founder and chief executive Ian J. Wilson says that after working in mining equipment and process plant engineering and maintenance at some of the worlds largest and toughest sites for about 30 years, he saw both the need and opportunity to create higher value-adding parts.

mnsteels - premium crusher wear parts

With more than 30 years of experience in wear casting manufacturing, we are determined to produce the finest manganese liners and are proud to put our name on our products.

Our partners/customers appreciate our communications and order status updates when working with us. Our dedicated customer care team keeps partners/customers' interests in mind, and is always ready to assist.

Mr. Zhou led a team of four to start Great Wall Foundry in Wuzhou, Guangxi, China. With a 200 kg furnace, the foundry started with melting metal scraps into steel blocks and sold them to bigger steel makers as melting material.

Observing the boom in China's economic reform, Great Wall Foundry started to produce manganese jaw liners up to 500 kgs that were popular among quarries in Guangdong province.

In order to increase its manufacturing capacity, Great Wall Foundry moved to a new location at Zhongshan, Guangxi, China. A new foundry was built with four one-ton furnaces, and large jaw liners up to 3 tons were made to meet the demand in the market.

After years of study and research, Great Wall Foundry perfected its techniques of "Clean Melt" and "Die Casting with Sand Layer". These concepts are still the key characteristics of the parts the foundry manufactures. Especially when later new products with a higher manganese content were developed, "Clean Melt" provided a great advantage on the productions of castings with 21% and 25% manganese contents.

With the "Clean Melt" and "Die Casting with Sand Layer" technique, Great Wall Foundry successfully caught the attentions of some industrial leaders in the crusher manufacturing. The foundry started to supply OEM wear parts for partners of leading crusher manufacturers. Its international sales team, MnSteels, was formed and began its first step to the international market.

Guilin Liangjiang International Airport (KWL), us about 200kms from our foundry. Taking the high speed rail from Guangzhou to us (Zhongshanxi Station) is about 2 and half hours, and from Guilin to us (Zhongshanxi Station) is about 1 hour.

Room temperature. All castings go through a cooling phase which takes from 48 hours to 120 hours depending on the thickness of the castings. For example, our C200 plates are about 300 mm thick, so they have to cool down for at least 100 hours. Each casting has a process sheet which lists the related requirements, including cooling time.

Our main products are manganese crusher plates, including cone crusher liners and jaw crusher liners.In addition to other manganese steel parts, we also manufacture high chrome cast iron and other alloys.

We use bottom pour ladle; the temperature is 1,420 degrees centigrade when pouring the first product. Pouring temperature for the rest of the products from the same ladle is lower than 1,420 degrees centigrade.

chute liners | multotec

Our customised chute liners are manufactured from a range of liner materials includingceramics,cast basalt,rubber,magneticandcombinationmaterialsto extend the wear life of your mineral processing equipment in the mining,mineral processingandpower generationindustries.

Multotec has over 40 years experience in developing tailored chute lining solutions according to your application! All chute liners are manufactured to your specifications at our state-of-the-art facilities in Johannesburg, South Africa and are supplied to applications globally.

Multotec engineers its chute wear solutions to order according to individual customer requirements and will conduct a full on-site wear audit to determine which lining solution will best suit your application specifications.

Multotec chute liner solutions include both sleeve and tile form solutions that provide protection for pipelines, chambers, transfer points and chutes against high-velocity impacts and sliding abrasions.

Multotec has an international customer base covering Africa, East and Central Asia, Philippines, Australia, the Middle East and South America, with strategically situated distribution networks ensuring the highest levels of service are maintained.

Multotec has established a reputation as a world-class provider of chute lining solutions, with an array of international references in the power generation, mining, minerals processing, chemical and petrochemical, pulp and papers, food, water treatment and other process industries.