The J45 high capacity jaw crusher feature a true 45 x 27 jaw, with both level and load sensors to ensure the most efficient material handling access. The J45 hopper boasts close to 9 cubic yards capacity.
The 5 x 10 Screenbox featurres McCloskey High Energy technology, and the feeder is available with an independent pre-screen option. A powerhouse of productivity, the J45R combines a robust single toggle jaw and High Energy Screenbox with a recirculating conveyor system to create a full crushing and screening system.
The J45 jaw crushers have a large gap between the crusher discharge and the main conveyor feed boot to eliminate bottlenecks and bridging. Easy to move from site to site, the J45 crushers can be on-site and operational in a matter of minutes with folding hoppers and conveyors.
Already fitted with the largest Jaw available in its class, at 50? or 1270mm wide, the J50-C option is also fitted with a Live Double deck Pre-Screen. You can now efficiently screen out a guaranteed sized product from the side / scalps conveyor.As the live pre-screen works at a constant RPM, with the Pan feeder automatically adjusted with a level sensor to keep the jaw fed, the efficiency of screening is unrivalled. In.In some cases the use of a scalping screen after the jaw can be eliminated, therefore reducing the amount of equipment required on site.
In Mining Applications, the pre-screen can be used to remove saleable product direct from the side conveyor (i.e -8mm Iron Ore Fines).In Quarrying applications the Live Pre-screen is able to efficiently scalp out roadbase or overburden, leaving a clean crushed rock suitable for further processing into aggregates.
The McCloskey J50-C Jaw Crusher also benefits from a larger chassis, with wider 1200mm discharge belt giving the highest capacity conveyor and stockpile height available in its class.All other benefits of the J50 are included in the J50-C,including Hydraulic Toggle for tramp relief and THE safest method of unblocking any jaw available on the market. Push button jaw setting with simple hydraulic controls to operate the crushing plant make the J50-C the ultimate Jaw Crusher for many applications.
Continuing with McCloskeys focus on quality components, durability and reliability, the C44 Cone Crusher adds to McCloskeys reputation for proven performance with its 44 cone and CAT C13 430hp power unit. Offering high material capacity and throughput, large stockpile capacity, and customer focused features, the C44 Cone Crusher puts McCloskey to the fore of mobile crushing plants and pushes the boundaries of industry performance.
Featuring all the leading advantages of McCloskey Crushing and Screening Machines, the I44 offers a complete crushing, screening, recirculatingand stockpiling unitall on one chassis.Class leading 1100mm wide 4 bar rotor with optional 3rd apron/griding path.High Power Cat C9 engine with Hydraulic drive (no clutch) for reduced maintenance and reduced operator abuse especially important on hire machines.Easy Blow bar changes with different blow bar options available for different feed rocks. (Manganese, Martesitic, High Chrome and Ceramic Hammers options)
Large engine bay for easy servicing.Hydraulic control levers for uncomplicated operation.Hydraulic Crusher setting and adjustment with overload protection.Underpan feeder for belt protection especially useful in recycling applications.Hopper extension option for feeding with FEL if required.
TheTesab 1012 Tis a tracked mobile, large impact crusher designed to accept a large feed size whilst at the same time producing a consistent and high quality end product at a low cost per ton.There is a x2 deck independent pre-screen fitted as standard which results in lower cost operation as a sized product can be produced on the side belt while at the same time reducing wear.
The 1012TS features a heavy duty crusher unit has a 1200mm (47) diameter rotor along with an extra crushing and shaping path. It also offers the option of a440Hp (328Kw) Caterpillar Engine or a 300Hp (224Kw) Scania Engine to suit all markets.Suited for both primary and secondary applications the 1012TS can work standalone or integrate easily into existing crushing and screening operations.
The machine is fitted with a heavy duty feed hopper and belt feeder design.The crusher unit incorporates the unique Tesab crushing path design which produces a high reduction ratio along with a superior cubic shaped product.
The 1412T features a heavy duty crusher unit has a 1200mm (47) diameter rotor along with an extra crushing and shaping path. It also offers the option of a440Hp (328Kw) Caterpillar Engine or a 300Hp (224Kw) Scania Engine to suit all markets.Suited for both secondary and tertiary applications the 1412T can work standalone or integrate easily into existing crushing and screening operations.
Due to the unique design of the crusher unit, an exceptionally good cubical shape and high reduction rate can be easily achieved. The reliability and consistency of this machine has been proven over many years and it is unrivaled at providing a high quality end product at low tonnage costs.
The 623CT featuresa heavy duty impact crusher unit with 1100mm (42) diameter rotor and extra crushing and shaping path. It also offersthe option of a 275Hp (205Kw) Caterpillar Engine or a300Hp (224Kw) Scania Engine to suit all markets.
Continuing with McCloskeys focus on usability, the McCloskey S190 offers a range of customer focused features as standard, whilst pushing the industry production performance standards by providing the most advanced 20 x 5 portable vibratory screening plant in production today.
Features such as the adjustable screenbox angles allow adaptability to a wide range of materials including quarrying, crusher circuits, sand and gravel, coal screening, topsoil, and woodchip. Having the highest grade specifications and component parts, the S190 is easily the aggregate leaders number one choice for quality and value.
TheR155 High Energy Screener is a tough, robust screening tool, designed to cope with the heaviest of applications. With the ability to handle some of the worst, untreated construction and demolition waste, the R155 can minimise material pre-handling, and provide clean end products.
The R155 has proved to be extremely effective across a wide range of applications. With a 155sq feet of screening area, the largest in its class, the R155 has impressed in operations including primary crusher circuits, site reclaimation, construction and demolition waste, heavy rock, sticky clay and fines, and boulder clay.
The ability of the R155 to handle larger material comes from its open feed design, along with the largest hopper, thickest feed belt and oversize conveyor belts in the industry, and full length impact bars. The High Energy Screenbox then give the ability to screen wet sticky material, ensuring the R155 performs in the most difficult of applications.
The McCloskey S130 is used across a wide range of applications including aggregate, coal, crusher circuits, wood chip. The S130 is renowned for its fine sand screening and impresses customers worldwide with its production capacities.
With the S130 you get class leading S-Series features like the aggressive High Energy Screenbox and user-friendly operation. The S130s unique size is designed to meet demands of operators who require significantly more screening capacity than a 10 or 11 screenbox, but may not require the full capacity of a 20 plant.
The S130 is also available as a double or triple deck and boasts an array of features and benefits that elevate the models above the competition in its class. The S130 Triple Deck has comparable production capacity to its competitors larger models at a far more effective cost.
With over twenty years of experience, McCloskey International is the worlds leading Trommel manufacturer, and has pioneered Trommel design and innovation. Over this time the 621 Trommel has established a proven reliability in construction and demolition, topsoil, compost, waste recycling, and many other large screening applications. With a 174 HP Tier III CAT engine, accessible engine bay, and high efficiency diesel hydraulic system the 621 is sure to give you the maximum operating time.
With a 6 diameter the 621 Trommel generates a powerful screening action, whilst the 21 long drum ensures the highest quality end product. For longer time on the screen, the 628 offers a 46 longer drum.
The 512 RET, 512 A/R, 516, 516 RET, were designed by the most experienced design engineers in the industry with a collective experience of over 60 years. The 512 RET is ideal for composting and waste management applications.
As the top selling mid size portable Trommel in North America, the 512 offers a combination of high production rates, versatility, ease of use and unrivalled strength has ensured this screeners popularity with top soil producers, excavations contractors, recycling contractors, and landscape supply operations.
With quick set up time, and high on-site mobility the 512 represents high quality and value from the McCloskey Trommel range, and continue to add to McCloskey reputation for being the world leaders in Trommel innovation and design.
The McCloskey ST80 36 x 80 Stacker has been designed for high capacity stockpiling operations. All units come as standard with diesel power units, hydraulic main lift and hydraulic top fold. Electric and dual power are available as options based on the best application for the customers business.
The ST Line is also available as a radio controlled track mounted unit. This heavy duty mobile stacker has a setback axle and 22.5 degree max conveyor angle allowing for the highest stockpiles per conveyor length in the industry.With its durable truss frame, large feed hopper and production capacity up to 500 TPH, the McCloskey ST80 stacks up well in a variety of applications.
The 8042T can receive material directly from a crusher or screen or be installed in a close circuit application. With its Hi-Torque drive system this machine can be fed direct by a Wheeled Loader or Excavator (requires fitting of Direct Feed Hopper). It also integrates easily into the Tesab range of Crushers and Screeners making it the ideal solution in any situation.
When you invest in Thompson Tractor, you get machinery built to last, which will have a lasting impact on the value you retain from every job site. We partner with Screen Machine Industries and IROCK to bring you the best portable and compact crushing equipment available. Whether you're looking to own your own new or used crusher, or rent one for a single project, we are here to help you find the right match.
Do you need an impact crusher to turn excess materials into a profitable product? Thompson Tractor can help. We have a veteran team of professionals to make sure you have the right product with the exact configuration you need to produce the desired result.
If you have large rocks or other material, such as concrete rubble or concrete runouts that you would like to transform into smaller sizes, a crusher is the machine for the job. There are three types of crushers available Cone Crushers, Impact Crushers and Jaw Crushers which is the best choice for your application? Lets find out.
The first step in transforming large particles into small pieces is running them through a primary crusher a crusher that takes raw material and crushes it smaller. The material can be virgin material or recycled material that has been prepared to a size that the crusher can handle. Sizing can involve the loading machine simply picking through oversize pieces or having a rock breaker on site that attaches to an excavator to reduce the size of the larger pieces.Both Impact Crushers and Jaw Crushers can be used as primary crushers. Heres how each works:
Our Impact Crushers feature a four-bar rotor inside a large crusher chamber. The rotor typically has two blow bars that strike the raw material and knock it against aprons inside the chamber. Two inactive bars typically counterbalance the blow bars and help maintain the speed of the rotor. The raw material continues to be impacted within the chamber until is it sized to escape through the gap between the rotor bars and the chamber.
Impact Crushers are best used with softer rock, such as limestone and sandstone, and for recycling processed materials like concrete and asphalt. Impact crushers tend to produce more fines than Jaw crushers
Jaw Crushers have two opposing ribbed panels, or jaws, with one jaw moving forward and back to crush raw material against the fixed jaw. Only material that has been crushed to a size equivalent to the opening at the bottom of the jaws falls through the bottom of the machine. This sizing is determined by the closed side setting of the jaw panels.
A secondary crusher is one that takes crushed material out of a primary crusher and reduces the product further. An impactor or a cone crusher can be used as a secondary crusher. (6-8 feed size to to 2 finished product).
Cone Crushers are typically used as secondary crushers. Cone Crushers feature a large circular chamber with a manganese cone or head inside. The stationary chamber is referred to as the concave and the moving cone inside is referred to as the head. The head moves in an elliptical motion and crushes material against the liner wall of the concave. When the material has been crushed to a size that allows it to escape the crushing chamber, it falls through the bottom.
Crushers are heavy-duty equipment that perform a difficult job very efficiently. Wear parts on all three types of crushers blow bars, jaw plates and heads and concaves in cones will become worn over time and require replacement. The frequency of the replacement depends on the hardness of the material being run through the machine and the amount crushed.
Fine materials also contribute to the wear of the crushing parts. Sand and fine pieces of material will slow production (because they dont need further crushing) and they will increase wear. Its important to remove as many fines as possible before proceeding with crushing. Also a large amount of fines or wet and soggy material will tend to build up in a crusher. This will significantly affect the crusher operation, create maintenance problems and in some cases make the crusher inoperable.
Important note: To attain accurately sized product, a screening plant should be used after the material has been run through a crusher. Crushing plants can get within a range of sizing, but screening plants are designed to separate material to a specific size.
The impact crushers we offer at our locations around Alabama are available through both Screen Machine Industries and IROCK. The pulverizing mechanism located within the chamber of each machine grinds down all types of materials and is especially effective in crushing hard rock materials.
The two models we provide for Screen Machine Industries (5256T and 4043T) are specifically designed for concrete and asphalt surfaces. The Remote Crusher Relief System allows for both machines to continually clear out the chamber of debris without stopping mid-crush, which drastically reduces the amount of time covering a job site. The 4043TR model includes a radial arm that can be positioned off to the side to create an additional pile.
IROCK allows us to offer wheeled, portable planted crushers (RDS models) as well as the Magnum crusher. The two portable crushers come standard with two decks each which allow for quicker production time. The Magnum crusher has one power source and a hopper that is able to be torn down and set-up in just a matter of minutes.
Impact crushers involve the use of impact rather than pressure to crush material. The material is fed into a cavity with openings on the bottom, end, or side to allow crushed material to exit the crusher. Our horizontal single shaft machines break material by impacting it with hammers (blow bars) that are fixed on the outer edge of a spinning rotor. The rotor has two (2) active blow bars and two (2) dummy bars. The active bars throw the material into the stationary anvils to create the impact crushing process and dummy bars are primarily for rotor balance. When wear occurs on the active bars and they can be rotated in the field to prolong bar life.
Impact Crushers have a Reduction Ratio of approximately 15:1. An example of this ratio of reduction would be that a 30 input particle can be reduced to approximately a 2 discharge particle. Impact crushers tend to produce more fines that other types of crushers and are best suited to produce a dense graded type product or to provide feed material to a screening unit where the amount of fine product is important. Wear rates for an Impactor are increased when the feed material increase in abrasiveness.
Normal Closed Side Setting CSS (distance between the active bar and the lower anvil) normally run in the 1 range and can go up to 3. The CSS is adjustable in the field. A top size material specification cannot be guaranteed from an impactor. Normally 60% to 70% of the discharge material will be smaller than the CSS. If a guaranteed top size is required for a specific application, the crusher can be paired with a Spyder screening unit or a recirculating impactor can be used.
For your small one-off job sites, you can depend on us to provide you with jaw crushers. These crushers are able to cut through the hardest rocks, without being near a quarry or mining site. Screen Machine Industries and IROCK both offer a solution for construction needs.
IROCK's WJC-2844 has the ability to grind down massive rocks to two-inch pieces. It also features a Cat engine of up to 350 horsepower, ensuring a quick and rigorous job done. The JXT jaw crusher from Screen Machine Industries is able to be operated from a remote control and is capable of being cleared out automatically, which means more work done with less stoppage time.
All of our crushing equipment is proven to be effective and durable, because we know what it takes to see you succeed. Weve been providing it for more than 60 years. An additional benefit to many of our pieces is the portable feature. IROCK and Screen Machine Industries both offer machines which are meant to be used all over your construction site. Instead of being built and having trucks bring in loads of material, the crusher itself can be moved around to reach all areas of your site.
It's hard to find machinery to help you in your small construction sites, but Thompson Tractor is here to make the process of finding the right equipment easy. We offer a live chat on our website to get you the direct help and information you need, as well as consultations over the phone.
At Thompson Tractor, we supply a variety of crushing equipment for your one-off job sites and we don't expect you to purchase a brand-new piece, necessarily. Renting any of our crushing and screening equipment allows you to complete your construction work without being left with machinery you either won't use again or feel the need to sell.
Contractors who know they will be using the same equipment over and over again should consider the purchase of our crushers or screeners. All models are supported by legendary local heavy equipment service at a Thompson Tractor dealership near you.
Wehave aCrushingand Screening Specialiston hand towork with you to helpdetermine the best size and configuration for your unique application.For more information pleasefill out the form below or contact our Screening and Crushing Specialist, Alex Hapgood, at(205) [email protected]
When you invest in any of our crushing and screening equipment used to recycle, you invest in your own work. The ability to recycle materials you work with can benefit you immediately or in the future. It all depends on the materials you have and where you want to recycle them.
Some contractors will recycle the materials that are produced as a result of screening. Gravel, sand, and concrete pieces can be gathered and relocated for use at another construction site. Our equipment is capable of recycling materials at a rate of up to 100 tons per hour. This is useful if you have multiple small sites that are scheduled back-to-back. Instead of processing new areas over and over again, you can bring materials from a former site and develop them into a new area.
Another benefit of using crushing and screening equipment to recycle construction is the value you can get. A construction project may have left you with an overwhelming amount of leftover materials. These can be sold afterward for additional profit, which could perhaps be used for your next Cat machinery purchase!
If the accessibility of your construction site is limited or maneuvering is difficult, then our line of portable crushing and screening equipment may be just what you need. We do not risk durability or efficiency in our portable machines. Each piece is controlled by remote so that any of your off-site areas may be explored. In addition, if you have a group of small jobs scheduled, renting portable crushing equipment can save you both time and money.
Interested in exploring our full range of crushing and screening equipment? Contact us to get in touch with a representative in your area. Our live chat feature will be helpful if you are looking for answers and guidance with a quick response. We are also available for your in-person needs across 22 local sales and rental locations in Alabama, including Birmingham!
Screen Machine is an innovative American manufacturer of portable machinery dedicated to material crushing, screening and stockpiling. Our product line provides solutions ranging from 15600 tons per hour across a vast array of applications such as rock, sand, gravel, concrete, asphalt, topsoil and compost products.
Screen Machineproducts include heavy-duty track-mounted Jaw, Cone and Impact Crushers, Spyder, and Scalper screens, Trommels and Shredding Plants. Portable Stacking Conveyors complete the product line in a variety of sizes. Collectively, they can Crush Any Job.
All Screen Machine products are built at our factory in Etna, Ohio, just east of Columbus. We are committed to making the best equipment in the industry, and providing the expertise to help maximize your productivity with it. Here are a few other key elements that complete the Screen Machine difference:
IROCK is an American manufacturer with more than 20 years of experience in crushing and screening.Value is more than just the purchase price. Its the total cost of ownership, including maintenance operation costs and resale values. IROCK equipment will maximize your operational efficiency.
IROCK equipment takes a beating hour after hour and day after day. Thats why we use the highest quality components available, like Caterpillar engines, PT Tech clutches, oversized shafts and bearings. We also implement unique design elements, like our exclusive ROCK BOX, to reduce wear and provide our customers with reliability year after year.
RUBBLE MASTER was founded in 1991 with the idea to enable contractors to recycle materials on-site without needing the same material processing experience as aggregate producers. The machines had to be compact with high throughput, easy to use and safe, so that on-site crushing became an attractive business to the contractor market. Since then, we have grown with our customers and today RUBBLE MASTER is the global market leader in mobile Compact Crushers.
RM NEXT elevates the most easy to use material processing equipment to a new level of simplicity, safety and performance. RM's refined machine controls are designed to give you the most out of your crusher or screen. Make light work out of daily maintenance. Troubleshoot issues faster and with confidence. And put more product on the ground.
RM Compact Crushers with the iconic low-mount engine design set the standard in mobile on-site crushing. Today's jobsites and workforce change rapidly. RUBBLE MASTER keeps thinking of new ways to make your life easier, so that you can achieve a high output without the hassle - growing your business.
To find equipment specific to your particular industry, tailor your search. Warren CAT provides new equipment for various industries, from heavy construction and landscaping to agriculture and mining. You can even browse our power solutions based on your requirements.
WARREN CAT VIRTUAL DEALER The new Warren CAT Virtual Dealer site is our online, single destination resource for customers to connect with all Warren CAT business services including Parts, Rentals, Sales, Service and more.
From fleet monitoring and management, to production and compaction measurement, to operator guidance and awareness, Cat Connect Technology helps operations of all sizes and types work more efficiently, profitably and safely.
The purpose of the SITECH AccuGrade Grade Control System is to calculate the exact elevation and blade slope of your equipment. Its a cost-effective way to increase the grading accuracy of your equipment that also requires less labor compared to other practices. Accugrade offers sonic, laser, cross slope, GPS and ATS features.
When your industry is aggregates and quarry work or you need crushing machines, Warren CAT is your local dealership in Oklahoma, West Texas and the Texas Panhandle with a complete selection of durable, high-quality concrete and rock crushers for rent to help you maximize up time and improve your bottom line. Visit one of our 11 Warren CAT Rental Store locations, contact us online or call us at 866-292-7736 for a free quote on a rock crusher rental.
We maintain a wide variety of rental aggregate equipment models to ensure you have the support you need to remain productive. Whether youre in the market for a closed-circuit crushing plant, a wheeled impact crusher or a track-type impact crusher that offers maneuverability and ease of set up, look no further. Warren CAT has a unit sure to meet your needs.
Our rental solutions for crushing cover everything from quarry rock, gravel and slag to recycled concrete, asphalt, demolition debris and virtually any other type of aggregate. Our mobile concrete and rock crushers for rent are quick and easy to set up and break down, offering flexibility to move between different work sites and environments. Additional features and benefits commonly found in our inventory include:
In many business situations, renting equipment makes more sense than buying new or used. Our rental solutions help businesses of all kinds increase capabilities and flexibility while reducing expenses related to owning equipment. The advantages of renting your rock crusher with Warren CAT include flexible rental terms, convenient rental store locations in Oklahoma and West Texas, fast delivery to your job site, available technical support and emergency service, and purchasing options that include rent-to-own and leasing.