crushing production line application

stone crushing production line,rock crushing plant,stone crushing plant - hongxing machinery

They are widely used in the mine, metallurgy, building materials, highway, railway, water irrigation and chemical industry. They have the features: big crushing ratio, even granularity, simple structure, reliable working condition, convenient repair and economical operation.

Big size stones are transferred to primary crusher through Vibrating Feeder from hopper for first crushing, then the crushed materials are transferred to Impact Crusher through Belt Conveyor for secondary crushing. The crushed materials will be transferred to the vibrating screen, and separated to different sizes.

The aggregate with suitable size will be transferred to the final product pile and that with unsuitable size will be transferred to the Impact Crusher for re-crushing. This forms closed circuit manifold cycles. The sizes of final products will be graded and separated according to customers' requirements, and the deduster will be attached for the sake of environment protection.

copper ore crushing production line, mobile crusher machine for processing

Copper is a major metal and an essential element used by man. It is found in ore deposits around the world. It is also the oldest metal known to man and was first discovered and used about 10,000 years ago.

Copper mineral is widespread all over the world, large copper deposits are found in Chile, United States, Mexico, Indonesia, Peru, Sweden etc. According to globally developing trends, copper is a main and prominent source of energy.

Currently, most of the available copper appears to be distributed over large areas, mixed with mineralizedmaterials and rock.There are a great number of compounds that contain copper, which are mainly classified in two groups: These are the porphyry deposits, which could only be exploited when metallurgical skills to separate and recover the metal were developed.

Due to its importance in human life, copper production technology has been highly developed. There are several different technics involved in copper production process. Mainly copper goes through different stages and degrees of refinement, to a lesser extent the byproducts such as molybdenum, sulfuric acid and precious metals that come with copper in the ore. Following are main stages in copper production process, after these processing operations, copper concentrates will be obtained.

Crushing is the first size reduction stage in copper production operation; it aims to reduce the large lumps of raw materials into small particles preparing for further operation. Large raw copper ore are fed to the jaw crusher evenly and gradually by vibrating feeder through a hopper for primary crushing. After primary crushing, the material will transferred to cone crusher by belt conveyor for secondary crushing; the crushed copper ore stone will then transferred to vibrating screen for separating.

After separating, the parts that can meet standard will be transferred away as final products, while the other parts will be returned to cone crusher, thus forming a closed circuit. Size of final products can be combined and graded according to your specific requirement. SBM is specialized in manufacture crushing machine. We provide various types of quarry and processing crushing plant for sale.

With this degree of hardness, it was necessary to restructure the crushing stage to reduce the top size of feed material to the grinding process, and increase the treatment flow of the plant. Two alternatives copper ore crushing production line were proposed and tested on the plant site. These were:

Primary gyratory crusher, secondary impact crusher, tertiary cone crusher, vibrating screen etc. Primary jaw crusher, secondary cone crusher, tertiary VSI crusher, belt conveyor, vibrating screen etc.

In copper processing operation, many copper crushing processes are operated by mobile crusher machine. The innovative design of mobile copper crusher machine offers owners the highest possible fatigue strength, truly mobility and flexibility, excellent reliability and numerous mounting possibilities.

Due to its hardness, the copper ore may require as much as a tertiary crushing.Jaw crusher, impact crusher, or gyratory crushers are usually used for initial reduction. The primary crushed stone that is too large to pass through the top deck of the vibrating screen is processed in the secondary crusher, such as impact crusher or cone crusher. Tertiary crushing is usually performed using cone crushers or other types of impact crushers.Copper crushing requires high quality crusher machine for producing even particle size. Some crushing operation will apply VSI crusher for copper processing.

Its fully-enclosed layout features high integration. It integrates the functions of high-efficiency sand making, particle shape optimization, filler content control, gradation control, water content control, and environmental protection into a single syst

large production conglomerate crushing processing line

Conglomerate is a kind of rock whose particle debris content is more than 30%. At the same time, the diameter of particle debris is larger than 2 mm. Conglomerates main constituent is lithic debris, only a small amount of mineral debris. And the interstitial materials are sand, silt, clay and chemical substances sediment. The hardness of conglomerate is 7, the proportion is 2.65.The colors are always milky white, yellow, brown, and gray. Conglomerate has a higher fire resistance. According to the size of gravel, conglomerate can be divided into boulder conglomerate (> 256 mm), large conglomerate (64 to 256 mm), pebbles conglomerate (4 to 64 mm) and fine conglomerate (2 to 4 mm). Depending on the complexity of gravel ingredients, conglomerate can be divided into single-component conglomerate and complex-component conglomerate.

At first, we need to choose a primary crusher. Jaw crusher is always the necessary equipment in various minerals processing line.It is with the features of large capacity, high reliability, easy maintenance and low operating cost. So it is widely applied in coarse crushing of a variety of high hardness materials and low hardness materials.

After primary crushing, we need a cone crusher for secondary crushing. You have many different choices, such as CS Cone Crusher, HCS Cone Crusher, HPC Cone Crusher, and PY Cone Crusher. All of them are designed by our professional engineers. Our cone crushers absorb advanced technology around the world, and adopt high-tech materials. At last, VSI5X Crusher is necessary crushing equipment used in manufactured sand production line, sand and gravel production plant. It adopts hydraulic opening device, which making this crusher is convenient to maintain, time saving, and labor saving. Throughout optimization and upgrading, VSI5X Crushers consumption of wear parts reduced more than 30%.

Besides, some auxiliary equipment is essential, such as vibrating feeder, vibrating screen and belt conveyor. Vibrating feeder is used to feed the materials to the specified machine evenly and continuously. Vibrating screen can separate materials into different sizes. The materials with required size can be sent to windrow as final product directly. In this way, it will greatly avoid unnecessary fragmentation process and increase the production. Belt conveyor is the bridge between the neighboring machines. And it can greatly improve the degree of automation and reduce labor costs.

I have introduced a lot about the conglomerate crushing processing line before, now I will tell you the use of conglomerate. After processed, conglomerate can be used for paving.Currently the length of conglomerate road is longer than the total ofconcrete road and asphalt road around the world. Fine conglomerate is an important material for the production of concrete.In addition, it has many important industrial applications.It is the main raw material of glass, refractory, ceramic, foundry, military, communications and other industries.

As a professional mining equipment manufacturer, we can provide all kinds of conglomerate crushing equipment for our customers. And our experienced engineers can design a complete conglomerate processing line according to customers requirements. Owing to high quality products and thoughtful service, SBM stands out among a number of mining equipment manufacturers and wins a broad market. Our machinery has exported to more than 120 countries over the world. If you have any question, please contact us. SBM is your best choice.

stone crushing plant - automatic stone crusher plant | agico

The stone crushing plant is a kind of special plant for building stone production. AGICO stone crushing production line is a project launched by our company after several years of development and research. Compared with the traditional crushing model, it saves a lot of energy and labor. At the same time, it has the characteristics of reasonable design, reliable operation, convenient operation, high efficiency, and energy-saving. We provide the equipment and design the production line according to the customers specific needs. AGICO has the ability to provide you with the best technical support.

The stone crushing plant manufactured by AGICO mainly consists of a vibrating feeder, jaw crusher, impact crusher, vibrating screen, belt conveyorcentralized electronic control system, and other equipment. The designed output is generally 30-350 tons per hour. According to different technological requirements, we can also equip the dust collector, cone crusher, or other cement crushersto meet the different production needs of customers.

In the production process, large stones are evenly sent to the jaw crusher by a vibrating feeder for coarse crushing (primary crushing), then sent to the impact crusher by the belt conveyor for secondary crushing. After that, all the stones will be divided into three different sizes on the vibrating screen. The large-sized stone which beyond the specification will be sent back to the impact crusher by the belt conveyor for re-crushing, and then sent to the vibrating screen again forming closed-circuit multiple cycles until the completion of production.

Our stone crushing plant has a high degree of automation. Except for equipment start-up, shutdown, and daily maintenance, the whole plant requires almost no manual operation. Besides, our equipment is easy to maintain. The wearing parts are made of high-strength wear-resistant materials, with a small loss, and long service life, which can bring considerable economic benefits to customers.

This plant has been successfully applied in the crushing processing of limestone, basalt, granite, pebble, and other rocks. The product quality completely reaches the GB14685-2001 standard, which can be regarded as aggregate for high-grade highway, railway, water conservancy, concrete mixing plant, and other industries.

The performance of the stone crushing plant can be judged according to the product quality. There are mainly two quality indexes of crushed stone: the ratio of elongated and flaky particles and the content of the powder. If these two indicators exceed the specified range, the product quality is unqualified and cannot be used in large projects. The quality of crushed stones produced by our crushing plant is in line with the relevant standards. The content of elongated and flaky particles and powder in the crushed stone is very small and the product particle size is uniform, the particle shape is good with no internal crack, the compressive strength is high, and the granular composition is reasonable.

AGICO has large manufacturing workshops and professional processing equipment to ensure the fast and high-quality production of related equipment in the automatic stone crusher plant. In addition, we have more than 20 years of production and sales experience, the products are exported to all over the world, therefore, we can ensure the timely and safe delivery, reducing the time cost of customers.

AGICO provides EPC turnkey projects. It not only includes the manufacture of various specialized equipment in the stone crushing plant but also includes the plant design, onsite installation, real-time commissioning, equipment operation training and usual spare parts service.

Customization is the most basic service our company provides for each customer. We will design the production lines and choose equipment according to customers specific needs on stone specification, output, application, construction environment, etc. Every customer will get their satisfied stone crushing production line here.

Jaw crusher is mainly used for raw material coarse and medium crushing in the cement plant and crushing plant. According to the width of the feed port, it can be divided into three types: large type (feed port is larger than 600mm), the medium type (feed port is between 300-600mm), and small type (feed port is smaller than 300mm). It features small noise, small dust, simple structure, low cost, which is the idol choice for raw material crushing.

Impact crusher can handle the material with side length between 100-500mm and the resistance pressure no higher than 350mpa. It has the advantages of large crushing ratio, low power consumption and long service life. Its discharge size is adjustable, and after crushing, the material presents a cubic shape. As a crushing mill that can finely crush materials, it is widely used in building material, tone crushing, railway, cement, and chemical industry.

AGICO Group is an integrative enterprise group. It is a Chinese company that specialized in manufacturing and exporting cement plants and cement equipment, providing the turnkey project from project design, equipment installation and equipment commissioning to equipment maintenance.

crusher equipment and grinding mills for gabbro crushing processing production line

Gabbro is a coarse-grained, dark-colored, intrusive igneous rock. It is usually black or dark green in color and composed mainly of the minerals plagioclase and augite. It is the most abundant rock in the deep oceanic crust. Gabbro has a variety of uses in the construction industry. Gabbro sometimes contains economic amounts of some relatively rare metals. Gabbros containing significant amounts of the mineral ilmenite are mined for their titanium content. Other gabbros are mined to yield nickel, chromium or platinum. Color - dark grey to black.

Texture - phaneritic (medium to coarse grained) Mohs hardness: 7-7.5 Silica (SiO2) content - 45%-52%. Uses - as aggregate, fill etc. in the construction and roading industries; cut and polished for dimension stone (called black granite) for building facings, foyers etc.

Gabbro can be formed as a massive, uniform intrusion via in-situ crystallisation of pyroxene and plagioclase, or as part of a laminate as a combination intrusion formed by decantation pyroxene and plagioclase. Cumulate gabbros are more properly called pyroxene - plagioclase orthocumulate. Gabbro is an essential part of the oceanic crust, and can be found in many ophiolite complexes as parts of zones III and IV (sheeted dyke zone to massive gabbro zone). Belts long gabbro is generally formed at proto -rift margins and around ancient rift zone, intruding into the flanks of rift zones. Assumptions of mantle plume can rely on identifying mafic and ultramafic intrusions and contemporary volcanic basalt.

In the process flow of Gabbro crushing line, vibrating feeder is the first used mining equipment to supply raw material to stone crusher machine. The primary stone crusher is jaw crusher or PEX jaw crusher whose aim is to make big stone smaller.

The secondary stone crusher is cone crusher. Cone crusher is a kind of crushing machine commonly used in mining, metallurgical industry, construction, road construction and chemical industry. Our cone crusher can be used to crush hard and medium hard minerals, rocks, iron ores, limestone, copper ores, quartz, granite, sandstones, etc. In a whole production line, usually, the cone crusher is used for secondary or tertiary crushing process, or first crushing. Cone gabbro crusher is the best machine to crush gabbro. The finished product is cubic, and of good quality, great strength to resist compression. With low contents of needle and slice particles.

The mobile crusher plant is widely used to match the crushing and sieving equipment in many industries including metallurgy, coal mine, mineral dressing, building material, chemical, grinding, etc. If you are looking for a mobile crushing plant for contracting with the ability to produce clean, precisely sized end products effectively, the track mounted mobile crushing plant is the answer. SBM's track mounted mobile crushing plant is designed to crush hard rock and any recycling materials equally effectively. In addition, the screen allows track mounted mobile crushing plant to screen the crushed materials into the desired, clean end products, meeting the strictest application requirements. Today there are over twenty models and over forty configurations of mobile crushing and screening plants available in our company, with several hundred units delivered to customers from the following countries such as India, South Africa, Ghana, Malaysia, the Philippines, Mexico, Iran, and Pakistan and so on. If you are interested, please do not hesitate to contact us. SBM experts will analysis your requirements and design a best crushing solution for you.

crushing production line application in tin ore mining equipment

Tin is a typical metal inasmuch as it's extremely malleable, ductile, and readily forms a grayish protective oxide on its surface, but it's much weaker than metals such as iron so it's not used as a construction material. It has a relatively low melting point, but a relatively high boiling point, which means it's a liquid over a wide range of temperatures and can be usefully employed as such in a number of industrial processes.

Although we think of tin as an everyday material, it's actually much less common than comparable metals such as copper or zinc. In terms of abundance, tin is roughly halfway down the list of chemical elements: the 49th most common in Earth's rocky crust, existing in concentrations of about 2 parts per million (0.0002 percent). There are tin deposits right across the world, though most tin now comes from the southern hemisphereand chiefly from south-east Asia. The most important producer countries are now China, Indonesia, Peru, Bolivia, and Brazil.

In any tin ore productionline, crusher and grinding mill is basically co-existed. For different production rate, we use different crushing, grinding and auxiliary equipment to compose of production line in tin mining.Tin ore crushing production line is mainly composed of jaw crusher, ball mill, classifier, magnetic separator, flotation machine, thickener and drier, with feeder, lifter and conveyor as supplements. SBM can provide various tin ore crushing and grinding equipment for you. Our expert can help you design a professional tin production line with reasonable price and high efficient which production volume ranges from 40t to 1000t per hour. The tin production line which is designed by SBMs engineers has many advantages of high efficiency, low energy cost, high production capacity and economy and rationality.

We know that the hardness of tin ore is 3.75. Both impact crusher and cone crusher can be used in tin ore crushing production line as the medium-fine crusher. But cone crusher is much more favorable. Big tin ore lumps that dig out from the deposits are fed to the jaw crusher and then transported to the transfer station. Actually, to ensure the capacity and the performance of the whole tin ore crushing plant, our SBM engineers always recommend our customers using it in the crushing plant. When the tin ore aggregates pass through the cone crushers, they are to be crushed to about 0~40mm (output size depends on the customers requirements, it is adjustable). Then the subsequent vibrating screen will separate the qualified one from the crushed aggregates and belt conveyor will convey them to store pile sites. The oversize ones will be crushed again by the cone crushers.

For tin ore crushing, there is jaw crusher for primary crushing; cone crusher for medium crushing and short head cone crusher for fine crushing. For tin ore grinding, we can provide you with ball mill which is the most widely used and coal mill, Raymond mill, trapezium grinding mill, etc. Different equipment has different application. SBM manufacture different crusher and grinding mill which has widely application.

Jaw crusher is used as Primary crushers and Secondary crushers for crushing all kinds of minerals and rocks with compressive strength less than 320 MPa. It is widely used both domestic and abroad in metallurgy, architecture, rock crushing, chemistry and silicate industry.

Cone crushers is used to crush all kinds of ores and rocks with medium hardness or above-medium hardness in many industries, such as metallurgy, construction, road, chemical and silicate industries. It is very suitable for intermediate crushing and fine crushing of ores and rocks.