disc granulator machine

disc granulator, fertilizer granulator, leading fertilizer machinery china manufacturer

The series of disc granulator is a new kind of slanting disc granulation equipment: the granulation rate is more than 90%, the reducer and the motor adopt the flexible belt drive, start smoothly, reduce the impact force and improve the service life of equipment. The plate bottom of the granulator is reinforced by a plurality of radiation steel plates, which is firm and durable, never deformed, thickened ,aggravated, and stable base design dont need the anchor bolts fixed and operates stably. The granulator main gear adopts High frequency sudden fire, have doubled service life. Inner plant of Granulation had been anti-corrosion treatment, and durable. The machine has a uniform granulation, high granulation rate, smooth operation, durable, long service life, highly praised by users, is the majority and ideal product of users, the project also received durable from the Henan Provincial Department of Agriculture Soil and Fertilizer Station is the national environmental protection technology promotion projects.

The powder in the disc is combined with the liquid sprayed out by the spray device to form small particles. During the rotation of the disc, the centrifugal force of gravity and rotation generated by the disc tilt causes the small particles to roll to the lower side of the disc and continuously bond the material to increase the particles. At the same time, due to the friction between the material and the disc, the particles roll upward with the disc. When the scraper position is reached, the unperformed powder passes through the gap between the scraper and the bottom of the disc, while most of the particles are bonded again during the rolling process from the scraper down to the edge of the disc. After many cycles, the particles are small to large, and the finished product particle size overflows from the edge of the disc. The Structure of Disk Granulator

1.Frame part: As the whole body part of the transmission and the rotating part of the work supporting by rack, with strength force, so the machine frame parts are welding with excellent carbon channel, and adopted a rigorous quality certification and specific Of the technical requirements, has reached the purpose of the machine used. 2.Adjustment part: the most important part of whole machine is granulation disk, and the gravity center of granulation disk is installed on adjust part, our company specializes in the use of excellent welding carbon steel plate and channel steel, and adopted a strict quality standards Certification, have reached the requirements of the machine used. 3.Transmission parts: the entire machine drive part is important, the overall work depend on it. The motor installed on transmission rack and reducer are with ISO / 9001 quality products, with reliable quality. The motor drive Pulley, V-belt, Reducer and pinion, the small gear transmission large gear and drive the granulation plate work. The gears are used high-frequency fire, with twice service life than old type. The granulation plate is fixed on the driving shaft , the connecting part of the stigma adopts the taper fitting, the design is more reasonable; 4.Granulation part: This machine granulator disk angle with the overall arc design, granulation rate can reach more than 90%, granulation disk bottom also uses a number of radiation steel to strengthen, durable, never deformation; 5.Automatic cleaning part: This part is installed on the top of the granulator, into frame shape, with automatic clear plate, in order to clear the material attached to the machine when production, highly improving the service life of the machine, Saving the labor force. The series of disc granulator has a variety of models, according to the users different capacity, also accept custom.

pan granulator for fertilizer, disc granulator machine for granulating fertilizer

The disk angle of thefertilize pan granulatoris arc and its granulating ratio is over 93%which is higher among all types of fertilizer granulator The fertilizer pan granulator machine has3 mouths that are used to discontinuously produce fertilier granules, which reduceslabor intension and improve labor efficiency. The bottom of the disk/disc granulatoris supported by several armor plates solidly. Thepan granulator is the best choice for your requirement to make organic fertilizer granules with raw materials of chicken

manure,sheep manure, cattle manure,human waste and so on. But if you would like to make NPK compound fertilizer, usingrotary granulatoris the best choice for you.The disc granulator is one of the best granulation ratio among all fertilizer granulation machines. As the disc granulator machine manufacturer of various organic & compound fertilizer machines, we supply different types of discpelletizer. They vary with inner diameter, side height, and rotating speed. Based on the production condition, and combining with self construction of factory building and capital budget, customers can choose whichever models they like to put into production. Absolutely, our disc granulator is an ideal fertilizer pellet machine for you.

Adjust the balling disc between 40 -55 angle. Raw material powder in a fertilizer mixer is evenly moistened by atomized water , then delivered the raw materials into the fertilizer pan granulator. The raw materials moisture should be controlled at 20 to 30%. The materials powder are added directly into the discfertilizer granulating machine, and pan granulator will rotate in specific speed . Due to adhesion and plasticity of the material, the pellets bond with each other and grow up gradually in the course of the campaign.

Raw materials for making organic fertilizer can be animal manure like chicken manure,sheep manure,cow manure, organic waste, straw meals,grass meals,human waste and so on. Beside you can also add some micro element like compound materials. the fertilizer pan granulator require the moisture is 2030%,if it is above this, using our new design organicfertilizer pellet making machineis best choice.

disc granulator | disc pelletizer design | disc pelletizer process

Disc granulator is a big pan-shaped machine set on top of a sturdy base plate. You can use it to make round granules out of various materials. With other fertilizer making machines, you can use the disc fertilizer compost granulator to form a fertilizer production line with high efficiency. These machines are compost production machine, crush machine, fertiliser mixer, etc. According to your different fertilizer making requirements, we have different fertilizer equipment configurations with different production capacity and machines for your reference. There are quite a bit of machines that you can use in pelletizing, this disc granulator is the most suitable choice for whether your organic fertilizer granules making or compound fertilizer pellets production. Meanwhile, it yields the highest pelleting ratio up to 93%! This eco-friendly granulator has many advantages, so they can greatly assist you in your fertilizer making plants.

First of all, you certainly can use the disc fertilizer granulator to make fertilizer pellets, and it is quite adaptable. It can process both organic and compound fertilizers. And as you can use it in many different ways, the disk granulator for fertilizer is actually capable of pelletizing more types of granular particles. Like medicine pills, chemical granules, livestock feed, coal balls, metal beads, sawdust and so on. The disc pelletizer for fertilizer production also can produce different concentrations or types of fertilizers. Especially for the granulations of rare earth, ammonium bicarbonate and ammonium sulfate. If you are looking for a cost-efficient pelletizer to ease the labor intensity and improve work efficiency, then the disk granulator machine is definitely what you need.

The disc type granulator mainly depends on the centrifugal force to make the raw materials form into ball-like pellets. After you start the disc pan granulator, its motor will lead the belt to move. With them, the small gear and the decelerator are also put in motion. Then the main gear will drive the whole pan to revolve. When the rotary disc reach a certain speed, with the combined effort of the spray device, raw materials in the disc will compact with each other, forming into round granules during the process. As the pellets gradually grow into the right size, they will come to the top of other materials, and eventually leave the disc through outlets.

The granulation plate has three outlets, which can work alternatively. So you can continuously feed the disc fertilizer granulator when it is necessary to keep it working. In this way, you can achieve mass-production.

The fertilizer disc pelletizer is absolutely useful, do you want one to facilitate your work? High quality granulating disc for fertilizer is available in Shunxin Heavy Industry Machinery, waiting for you to choose. We have the best rotating disc nodulizers of different sizes to meet all your needs. You can use them for zinc sulphate or chicken manure, there is also the right models you can use as mini disk granulator for lab. Check the dimensions in the table below. We will do our best to deliver your desired machine to your hands. No matter where you are, Malaysia, India or South Africa, or other distant countries. If you want to know how much is disc pelletizer, or other aspects about it, contact us anytime for the details and the buying price.

Shunxin Heavy Industry Machinery is the leading brand among the disc pelletizer suppliers in China, we dedicate in producing the best fertilizer equipment with the most experienced experts. We manufacture fertilizer disc pelletizer with advanced technology and designs. It is available to install some other devices and design for you according to your requirements. Meanwhile, Shunxin provides you many specifications of disc granulation equipment for you. You can get your ideal pan granulator in Shunxin. Whats more, if you have any problems or requirements when using our disc pan granulator for pelletizing, we are glad to help you solve it. And it can be promised that the prices are at factory prices.

The numbers in this diagram are about all current Shunxin disc pelletizers. With continuous research and development of our hard-working technical team, the dimensions maybe changed to better status as you are looking through them. So feel free to contact us for more accurate details.

The company was founded in 1987. We have dedicated to provide our customers with high quality products and services for over thirty years. Our expert team focus on researching and developing more advanced fertilizer making machines. Their works are accepted and appreciated in many foreign countries.

24/7 online service for you at any time. Full work procedure to ensure you get whatever you want. No matter where you are, India, South Africa, Nigeria, Australia or USA. We can always send our excellent machines to you at one piece. Consult us now for more details!

granulator machine disc granulation machine manufacturer

Zhengzhou Fusmar disc granulation machineadopting the overall arc structure, the lining of high-strength FRP disc bottom reinforced with multiple radiant steel plates. Which is sturdy and durable, it will not deform.

Zhengzhou Fusmar disc granulation machineadopting the overall arc structure, the lining of high-strength FRP disc bottom reinforced with multiple radiant steel plates. Which is sturdy and durable, it will not deform. Thick, heavy, and sturdy base design for smooth operation.

The granulation machine of the disc granulator has three discharge ports, which facilitates intermittent production operations, greatly reduces labor intensity and improves labor efficiency. A flexible belt driven the reducer and the motor, which makes the starting smooth, slows the impact force and improves the service life of the equipment. This series of disc granulator is a new type of inclined disc granulation equipment with granulation rate of over 95%. After granulation disc treated with anti-corrosion treatment, it is durable. The machine has uniform granulation and high sphericity. The operation is stable and the equipment is sturdy and durable. Zhengzhou Fusmar Machinery disc granulator has a long service life and it is an ideal product for the majority of users.

The working principle of the disc granulator: the main motor-driven the pulley and the belt, andthe reducerdrove the pinion gear. The pinion gear meshed with the large gear fixed at the bottom of the disc to work on the item. The large gear is specially designed. It installed on the main shaft fixed on the frame adjustment plate to support the work of the whole granulation tray (the machine used in the sprayer).

After the material enters the granulation tray, the granulation tray continuously rotated and sprayed the material to make the material. Uniform bonding together to form spherical granules. The automatic cleaning device designed on the upper part of the granulation tray to prevent the material from sticking to the wall, thus greatly improving the service life of the machine. With the continuous rotation of the motor, the material continuously enters, so it can achieve mass production, has reached the need for continuous work.

disc granulator for manure | granules making | projects | cost

Disc granulator can process your organic fertilizer powder into granular. Manure disc granulator is widely used for manufacturing organic manure granules. It employs wet granulation technology for processing powders. The moisture content can be about 25%-30%. Meanwhile, for better granulating effects, Shunxin uses advanced designs on each component. Whats more, there are many specifications for your reference. You can apply it on many fields. Especially, according to your different production capacities, materials, and applications, we can provide you customized machine at the best price.

Disc granulator is an equipment for turning your manure fertilizer powder into granules. You can use it for many production requirements. For example, for your chicken farm, it is applicable for you to use this machine for making chicken manure fertilizer granules. It can help you turn chicken waste into commercial products. And then you can make profits from it. Meanwhile, Shunxin provides you many specifications for your different production needs. Whats more, we can also customize for you.

This manure disc granulator takes advantages of centrifugal force for pelletizing. There is a rotating disc for pelletizing your manure fertilizer powder. It adopts wet granulation technology for granulating. Thus, it is applicable for you to add some liquid as binders when granulating.

When you add powdery manure into the disk pan granulation machine, the rotating pan will pelletize them until the granules is big enough as your requirements. And then the granulated manure fertilizer will be out from the discharging port. Moreover, the disk tilt angle of Shunxin manure pan processing system is adjustable. By changing the angle, you can control the size of finished manure pellets easily.

For processing your manure fertilizer granular efficiently, Shunxin employs delicate design when manufacturing disc pelletizer. These designs not only prolong the service lifetime of the machine, but also improve your production efficiency.

Shunxin disc granulator for manure granules making mainly includes four parts. These four parts work together for granulating your powdery manure fertilizer well. They are pelletizing disc, regulating part, driving part and the bottom.

This disk granulator has strong adaptability in processing materials. It is available for various raw materials for granulating. There are many powdery materials you can use to pelletize. Whether the organic materials or compound fertilizer powders, this plate granulator can process them into granules effectively. Then what are common materials for pan granulation processing?

It is widely used in organic fertilizer granules making plant. Our pan type manure pellet mill can granulate the organic manure well. Organic manure is rich in nutrients. Generally, the composted animal manure compost fertilizer powder is about 25%-30%. Shunxin manure pan pellet mill can process the powdery manure compost into granular. For example,

Pan granulation machine is also applicable for pelletizing compound fertilizer powders. Whether you want to make NPK fertilizer granules, Urea fertilizer granules or some other inorganic granular fertilizers, Shunxin pan fertilizer granulator is suitable.

As a professional pan granulator manufacturer, there are many choices in Shunxin for you to choose. Whether for your small or large fertilizer granules manufacturing, Shunxin can provide you different solutions. Here you can see some project solutions samples.

An organic fertilizer making plant want to powdery fertilizer into granules. But they should test the market effects. Thus, we recommend our smallest plate granulator. The diameter of its pelletizing pan is 500mm. The production capacity is about 0.02t-0.05t per hour. Using this machine, you can produce efficiently and conveniently. Besides, our pan fertilizer granules making machine has many specifications. Thus, if you have other requirements on the production capacity, there are many choices for you.

Our Indian customer told us that his company want to produce 6 ton fertilizer granules per hour. We recommended our SXYZ-3600 for his plant. Its diameter is 3600mm, and the height of disc pan is 450mm. Meanwhile, for improving the efficiency of whole plant, he also chose our chicken litter fertilizer drying machine to dry the granular fertilizers quickly. With this machine, the granular fertilizers became more convenient for packing and selling.

The disc granulator has wide application. It is often used in fertilizer making business. You can use it for making your fertilizers more commercial. And for your animal farm, this machine is also applicable. Then how can you apply this disk plate granulator in your fertilizer production or farm?

Our pan lab scale granulator can be used for testing. It will not cost you much. But with this machine, you can test the granulation effects. Meanwhile, it can granulate all kinds of powders into granules.

This pan type poultry manure fertilizer pelletizer is more suitable for your small scale plant. It can process your raw materials 1 ton per hour to 3 ton per hour. Among all the granulation machines, this pan type poultry manure fertilizer pellet mill is the most economic one.

For your fertilizer granules making, a high-quality disc granulator is important. And you had better choose a professional and trustworthy plate granulator supplier. From the selection, purchasing and the after-sale service, Shunxin can provide you the best experience.

There are many specifications of the manure fertilizer disc granulators in Shunxin. Do you know which one is suitable for your industry? How to choose the most suitable one for your fertilizer production plant? Now there are some tips for you.

Besides, if you have any requirements, Shunxin fertilizer pan granulator manufacturer can provide you the best suggestions. In Shunxin, you will find the most suitable pan pelletizer for your fertilizer production.

Shunxin disc granulator is high in performance. You can apply it to many fields. And for your different manure granule fertilizer production plants, there are many choices for you. They mainly have differences in production capacityies, heights, diameters of pelleting pans, sizes, rotating speeds and the motor powder. Here you can know some main technical data in detail.

Shunxin disc granulator is the most popular manure fertilizer pellet mill among all the granulation machines. And you can also get the best price in Shunxin. Because we have our own factory for manufacturing machines. As for the detailed price of manure pan pelletizer, there are different choices for you.

Besides, it is also available to install some additional devices for better processing. For example, there are automatic cleaning device on the rotating pan. It can clean your powdery materials. And then the materials will not be sticky on the wall. Especially, if you want to control the moisture content of manure powder better, it is applicable to installing a spraying device on the pan. Thus, the price depends on your needs.

Making manure into available fertilizers, our company is a professional fertilizer equipment manufacturer. we have been founded for almost 30 years. There are various types manure fertilizer processing machines for your animal manure production.

* Basic Info Your Raw Materials (required) Your Processing Capacities Per Hour or Day (required) Brief-description Your Inquiry *We respect your privacy, and will not share your personal information with other entities.

disc granulator/compound fertilizer granulator, powder fertilizer pellet making machinery factory

The series of disc granulator is a new kind of slanting disc granulation equipment: the granulation rate is more than 90%, the reducer and the motor adopt the flexible belt drive, start smoothly, reduce the impact force and improve the service life of equipment. The plate bottom of the granulator is reinforced by a plurality of radiation steel plates, which is firm and durable, never deformed, thickened ,aggravated, and stable base design dont need the anchor bolts fixed and operates stably. The granulator main gear adopts High frequency sudden fire, have doubled service life. Inner plant of Granulation had been anti-corrosion treatment, and durable. The machine has a uniform granulation, high granulation rate, smooth operation, durable, long service life, highly praised by users, is the majority and ideal product of users, the project also received durable from the Henan Provincial Department of Agriculture Soil and Fertilizer Station is the national environmental protection technology promotion projects.

The working principle of this series of products: the main motor drive pulley and belt, through the reducer drive pinion, pinion and big gear which fixed at the end teeth meshing, work to the big gear through a special reasonable design, installation on the spindle which fixed on adjust plate ,to support the work of the entire disc (the machine used with the spray machine) material feeding into the disc, with disk rotating and spraying device, materials will evenly stick together to form ball shape granules. In the upper part of the design is automatic cleaning device to prevent the material sticky on disc, thus greatly improving machine service life. With the continuous rotation of the motor, the material constantly Enter, in order to achieve mass production, reach the needs of continuous work. The Structure of Disk Granulator

1.Frame part: As the whole body part of the transmission and the rotating part of the work supporting by rack, with strength force, so the machine frame parts are welding with excellent carbon channel, and adopted a rigorous quality certification and specific Of the technical requirements, has reached the purpose of the machine used. 2.Adjustment part: the most important part of whole machine is granulation disk, and the gravity center of granulation disk is installed on adjust part, our company specializes in the use of excellent welding carbon steel plate and channel steel, and adopted a strict quality standards Certification, have reached the requirements of the machine used. 3.Transmission parts: the entire machine drive part is important, the overall work depend on it. The motor installed on transmission rack and reducer are with ISO / 9001 quality products, with reliable quality. The motor drive Pulley, V-belt, Reducer and pinion, the small gear transmission large gear and drive the granulation plate work. The gears are used high-frequency fire, with twice service life than old type. The granulation plate is fixed on the driving shaft , the connecting part of the stigma adopts the taper fitting, the design is more reasonable; 4.Granulation part: This machine granulator disk angle with the overall arc design, granulation rate can reach more than 90%, granulation disk bottom also uses a number of radiation steel to strengthen, durable, never deformation; 5.Automatic cleaning part: This part is installed on the top of the granulator, into frame shape, with automatic clear plate, in order to clear the material attached to the machine when production, highly improving the service life of the machine, Saving the labor force. The series of disc granulator has a variety of models, according to the users different capacity, also accept custom.

disk granulator | supplier selection | npk, compound & organic fertilizer

In the past, people always didnt know much about how to manage poultry manure, animal waste, and organic waste. As a result, a lot of useful materials were wasted. In recent years, people get more skills and knowledge about organic fertilizer making. But its very important to choose the correct way to make fertilizer. In this article, we will talk about one of the most crucial equipment in organic fertilizer manufacturing plantdisk granulator.

Disk granulator is also called disc granulator, pan granulator, disc fertilizer granulator, etc. It refers to the equipment which mainly produces fertilizer pellets in a granulating disc. In some professional words, it is composed of a large plate, a big gear, a driving part, a frame, a base, a scraper, and an unpowered scraper. The burly and stable structure helps pan granulator operates smoothly, improves the utilization of materials, and reduce pollution. Speaking frankly, its really an ideal equipment for making fertilizer.

The first one is NPK disc granulator. Its used for the granulating process of NPK compound fertilizer production line. Nitrogen, phosphorus and potassium are the essential fertilizer elements for crops. High quality NPK fertilizer is very important, and its also very necessary to choose a suitable fertilizer granulator. Our npk disc granulator can mix the raw materials evenly, especially energy-saving and effective to produce your ideal npk fertilizer.

The second one is disc pelletizer used for organic fertilizer granulating. In recent years, more and more people are using organic fertilizer for different needs. People get considerable profits from selling organic fertilizer. But the quality of fertilizer also needs attention. In case that, ShunXin pan granulator has been modified many times to improve the quality and competitiveness of fertilizer pellets.

The third one is compound fertilizer disk granulator. Like organic fertilizer, compound fertilizer occupies an important position in fertilizer productions. According to the feedback from our customers, the compound fertilizer produced by our pan granulator always sells very well. Choosing it for your compound fertilizer making plant, you can also make great profits.

Through the development of SX since its establishment, we pay great attention to the research and development of equipment and customer experience. We always try to improve the quality of equipment and always get progress. ShunXin Machinery is also very excellent in the peer.

As for our pan type granulator, its the hot-sell fertilizer granulator all the time. The granulating disc adopts the whole circular arc structure, its granulating rate can reach more than 93%. Whats more, the plate bottom is supported by a plurality of radial steel plates, which greatly prolongs the service life of disk granulator. Most importantly, we have a developed attentive service system. And we can promise that you will get the most considerate service through the whole process of your purchase and use.

After the fertilize material was crushed and mixed with auxiliary materials, they will be conveyed to the granulating disc by fertilizer conveyor. After then, the fertilizer material rolling with the granulating disc and turning into pellets. When the diameter of fertilizer balls reach to predetermined numeric value, the pellets will be poured out of the disc and conveyed to next process.

To meet customers different needs about making granular fertilizer, we designed 12 models of disc granulating machine, they can be used for small, medium and large scale fertilizer granulating factory:

If you want small scale disc pelletizer, there are 2 choices for you: SXYZ-500 & SXYZ-600. Their height is lower than 1 meter, small volume reduces the waste of space, so they are very suitable for small granular fertilizer production line. Such as making fertilizer in laboratory or family farm.

As for your medium scale fertilizer making factory, you can choose one of the following 6 options. Their volumes are about 1-8.3 cubic meter. The capacities are between 0.1 and 1.5 t/h. They can meet your needs of different capacities medium fertilizer production line.

The last 4 models will greatly satisfy your demands of large scale organic fertilizer making project. Their capacity is between 1.5 and 6 t/h. Volumes of these four models are about 16-45 cubic meter. Because of the high yield and large appearance, they are widely used in various large scale fertilizer factories and plants. If you have a fertilizer factory or want to found a fertilizer plant, they would be very suitable for you.

In addition, if you dont find the desirable model, we can also customize the disc pan granulator according to your needs. No matter what you want, we can always provide the suitable model and the most thoughtful after-sale service for you.

ShunXin disc pelletizer adopts wet granulation processs. When the raw material moisture content be ajusted to about 30%, they can agglomerate to round balls. High granulating rate reduces the waste of material obviously. The final granulars are tight and not easy to be broken. Almost all the fertilizer granules produced by SX disc pelletizer with beautiful appearance and high nutrition content. Then you can get great profits from selling them.

You may get a general understand from the above description about disk granulator machine. But there is another more important question to be considered: where can you buy a high quality pan granulator? Its very common that many products are sold in high price with low quality. Therefore, the selection of pan granulator supplier needs you to be very prudent.

Among large number of disc granulator machine manufacturers, SX Engineering Equipment Co., Ltd. is definitely the best choice for you. SX has a professional team consists of experts, professors and senior engineers. They devote to the research, development, manufacture and promotion offertilizer machines. Since the establishment in 2005, SX formed a mature service system. Most importantly, our products are also with reasonable price and excellent quality.

As mentioned above, ShunXin disk granulator has 12 different models. So their prices are also different. If you want to customize the equipment, the price needs to be negotiated. Its worth mentioning that our equipment is very attractive in price and quality. So just contact us for free quote.