Toothed roll crusher is widely used in coal, metallurgy, mining, chemical industry, building materials, and other industries, and it is more suitable to crush coal in large coal preparation plant and process waste. Toothed roll crusher has a high crushing capacity. The distance between the rollers can be adjusted by hydraulic pressure. The bearing of the toothed roll crusher is centralization lubrication. Whats more, it has the advantages of optimal design, high efficiency, uniform grain, and low cost.
Protective device: The motor is connected with the retarder through hydraulic coupling to avoid dynamic overload. The sensor overload protection is very reliable. If you have mining project or chemical plant, the toothed roller crusher is prepared for you in China Fote.
The toothed roll crusher is suitable for crushing raw coal in coal mines, coal preparation plants and other industries (allowing less than 30% of coal gangue in raw coal). The crusher is also used to break other brittle materials whose hardness is similar to that of raw coal.
It has the characteristics of high efficiency, long life, full sealing, low noise, and uniform granularity. The double-toothed roll crusher is equipped with a scraper to keep the groove and working surface clean. For the toothed roll crusher, the outlet-size depends on the gap between the two rollers, the size of teeth, shape of teeth, and the number.
The double-toothed roll crusher is relatively small in volume. It consists of two tooth rolls that are mounted in parallel and rotate in opposite directions. According to the crushing capacity and the size of the discharging granularity, the two crushing rolls are uniformly filled with brushing teeth.
And the double-toothed roll crusher adopts the operation way of non-circular, non-intermesh and non-uniform, which can enhance the contact face of roller teeth, and avoid material slippage and improve crushing efficiency.
When the toothed roller rotates, the teeth on the surface of the roller can bite the materials and crush them. Each roller crusher of the crushing system is driven by a separate motor. The roller crusher is generally driven by a belt, and it constitutes the deceleration system along with the reducing mechanism.
FTM double-tooth roller crusher for sand making, limestone, rock, clay crushing has a good crushing effect on wet and sticky materials. And adherence or clogging phenomenon never occurs during the work.
The silicon-aluminum raw material is an indispensable calibration material in the dry cement production process. After the mining work, the materials need to be crushed, transported and stored. and then they are sent to the raw material mill for grinding according to an appropriate ratio.
However, the silico-alumina raw materials have strong water storage capacity and high plasticity index, especially for bauxite and marlstone with water content more than 17% and plasticity index generally above 15. Because of the viscosity of materials, it can lead to blockage and arching during the process of crushing, transportation and storage, thus affecting the normal operation of the system.
In order to solve the problem of adherence and clogging of wet-adhesive materials in the crushing stage, FTM toothed roll crusher is used to break the mixture of limestone and marl. In detail, firstly, the wet and dry materials are mixed and crushed, and secondly, the wet-adhesive materials and other limestone materials with lower moisture content are mixed into the crusher. And finally, they are crushed according to an appropriate ratio.
The toothed roller crusher machine has advantages of small volume, large crushing ratio, low noise, simple structure, convenient maintenance, high productivity, uniform particle size of crushed material, low crushing rate, convenient maintenance, sensitive overload protection, safe and reliable.
Roll crusher, also known as roller crusher, belongs to traditional crushing equipment. It is mainly used for fine processing of material particles. As the main working part, the two cylindrical rollers rotate oppositely to achieve the purpose of crushing. Due to its peculiar tooth crushing structure, it is also called Teeth Roll Crusher.
The commonly seen roller crusher falls into three types: single roll crusher, double roll crusher and four roll crusher. In the working process, material falls in between the two rollers, and will be crushed. Normally, the material will be discharged from the bottom.
When encountering material with high hardness, the rollers will automatically concede by hydraulic cylinder or spring which will increase the space between the two rollers, resulting in the falling of material with high hardness and uncrushable material, to protect the machine from damage. Changing the space between the two rollers can definitely control the maximum particle size of discharged material.
The double roll crusher can be applied in industrial sectors, such as cement industry, chemical industry and building materials industry for medium and fine crushing of material with medium and high hardness like limestone, coke, coal, etc. Double roll crusher features a two roll structure with smooth surface.
Teeth roll crusher is available in two roll and four roll series. According to the characteristics of material, coarse and fine teeth can be chosen. Four roll type teeth crusher is actually made up of two double roll teeth crushers.
Teeth roll crusher is outstanding for its large crushing capacity. In addition, the hydraulic coupling with limited distance connecting the motor and reducer prevents overload and the overload protection sensor device makes the machine safe and reliable. The hydraulic adjustment of tooth roller space and central lubrication of tooth roll bearing are additional advantages. The optimization design of tooth shape and selective crushing make roll crusher a machine with high efficiency and low energy consumption and uniform granularity.
Recently, Tianhe Environmental Protection has customized a special double-tooth roller crusher for crushing the material of clay used in the cement plant. In order to achieve the effect of crushing and combing teeth, the double-tooth roller crusher for clay adopts the structure of the upper and lower comb teeth plates, and the gap between the tooth head and the comb teeth plate is reduced from the design. In view of the difficulty of manufacturing, with the efforts of all employees of the processing plant, this production task was successfully completed.
Clay minerals are the main minerals that make up clay rocks and soil. They are some hydrous silicate minerals mainly containing aluminum and magnesium. Tianhe environmental protection, clay crusher, sticky and wet materials crushing, solve the sticky roller problem, and the production efficiency is significantly improved.
Roll crusher has a simple structure with a less excessive crushing phenomenon. The tooth shape, size, and arrangement of roll surface can be changed with the properties of the material, and the medium-hard and soft ore can be crushed in medium and fine. And, whats more, the roll crusher equipment is mainly composed of a roller wheel, roller bearing, pressing and regulating device and driving device. Generally, a double roll crusher often crushes aggregate materials by two rolls, it is suitable for medium and soft stone materials, especially for coal materials.
The driving mechanism is driven mainly by two motors, which is dragged to the slot wheel through a triangular belt and rotates according to the relative direction. When the material is broken, the material passes through the roller through the feeding port, which is crushed and broken, and the finished product is discharged under the chassis. In order to be safe, the transmission part should install the safety cover according to the actual situation. Outstanding advantages of coal double roller crushers: Excellent and efficient crushing TEMP effect:The output of Hongxing double roll crusher is 1.5 times of that of conventional crushers, and the particle size of the finished stone is uniform, the size is reasonable, and the dust content is low. Production cost: There is a broken tooth ring on the double roll crusher, and the wear of the double roll crusher sleeve can be replaced to a certain extent, so as to reduce the downtime and the production cost. Safe and stable operation: The limit rectangular hydraulic coupler not only absorbs the impact force at the time of crushing, but also ensures the smooth operation of the machine, and also has the function of safety protection for the machine. Reduce over crushing and wear parts: The dual function of crushing and screening reduces the over-crushing and energy consumption of the material, prolongs the service life, and has the TEMP effect of shearing and stretching crushing. The material is not easy to be blocked : non-equal round, non-meshing, and non-constant speed operation of two rollers and the phenomenon of material blockage of the roller crusher will be reduced.
Roll crusher is also called double roll crusher, which is mainly used for fine crushing operation with ore particle size less than 80mm. The utility model has the advantages of small volume, large crushing ratio, low noise, simple structure, and convenient maintenance. The particle size of the broken material is uniform, the over-crushing rate is low, and the particle size of the finished product is 0.5 40 mm.
The tooth roll crusher is mainlymade upof transmission device, frame part, crushing roller, mechanical spring device, linkage mechanism and so on. It is suitable for coal, metallurgy, mining, chemical industry, building materials, and other industries, and toothed roll crusher is more suitable for the crushing of raw coal (including gangue) in large coal mines or coal preparation plants. The crushing capacity of a toothed roll crusher is large, and the limited distance between motor and reducer to prevent power overload and sensor overload protection, which is safe and reliable.
One of the most simple and intuitive differences between the double roll crusher and the toothedroll crusher is the tooth, in other words, the toothedroll crusher has the tooth, double roll crusher doesnt have the tooth. On the other hand, it is possible to distinguish from the mode operation of the apparatus, the drive mechanism of the roller crusherisdriven by two motors, by means of a triangular belt drive to the sheave, and rotating in a relativedirection. When the material is crushed, the material passes through the roller wheel from the feeding port, is crushed by the rolling, and the broken finished product is discharged from the bottom of the bottom frame.
Hongxing tooth roller crusher adopts special wear-resistant tooth roller to rotate at high speed, and the material is split and broken (the traditional tooth-roller crusher is crushed by low-speed extrusion), and the mechanism of high productivity is formed. The pitch of the toothedroller machine is adjusted hydraulically, and the bearing of the HXJQtoothedroller shaft is lubricated. Generally, the toothed roll crusher has the designof optimization, the tensile shear selection, high-efficiency, low-consumption anduniform discharginggranularity.
Recently, an Indian customer named Jim has come to HXJQ corporation for purchasing double roll crushers, at first, HXJQ coal roll crusher price has surprised him a lot, cause the roll crushers not only has excellent quality but also great advantages (comparing to other roll crushers). After a conversation with our salesman, Jim has adopted the advice raised by the salesman. Additionally, Jim has also seen the worksite of our crushers on HXJQ website.
There are many double roll crusher manufacturersproducing this kind of crusher machine, one of the most popular mining crushers manufactures is China HXJQ. As we all know, Hongxing Machinery offers multiple types of double roll crushers, you can choose your ideal crushers according to double roll crushers catalog. There are many double roll crushers for sale.
Roll crushers, or crushing rolls, or double roller crushers, are still used in some mills, although they have been replaced in most installations by cone crushers. They still have a useful application in handling friable, sticky, frozen, and less abrasive feeds, such as limestone, coal, chalk, gypsum, phosphate, and soft iron ores.
The mode of operation of roll crushers is extremely simple, the standard spring rolls consisting of two horizontal cylinders which revolve towards each other. The set is determined by shims which cause the spring-loaded roll to be held back from the solidly mounted roll.
Smooth-surfaced rolls are usually used for fine crushing, whereas coarse crushing is often performed in rolls having corrugated surfaces, or with stub teeth arranged to present a chequered surface pattern. Sledging or slugger rolls have a series of intermeshing teeth, or slugs, protruding from the roll surfaces. These dig into the rock so that the action is a combination of compression and ripping, and large pieces in relation to the roll diameter can be handled. Their main application is in the coarse crushing of soft or sticky iron ores, friable limestone, coal, etc., rolls of 1 m diameter being used to crush material of top size 400 mm.
Wear on the roll surfaces is very high and they often have a manganese steel roll, which can be replaced when they are worn out. The feed must be spread uniformly over the whole width of the rolls in order to give even wear. One simple method is to use a flat feed belt of the same width as the rolls. Since there is no provision for the swelling of broken ore in the crushing chamber, roll crushers must be starvation fed if they are to be prevented from choking. Although the floating roll should only yield to an uncrushable body, choked crushing causes so much pressure that the springs are continually on the work during crushing, and some oversize escapes. Rolls should therefore be used in closed circuit with screens. Choked crushing also causes interparticle comminution, which leads to the production of material finer than the set of the crusher.
There are two types of roller crusher, smooth roller and tooth roller. Smooth roller crusher crushes materials mainly by extrusion of two rollers, meanwhile also has function of grinding, it is good for medium and fine crushing of medium hardness materials. While tooth crusher crushes material mainly by chopping, also has function of grinding, good for coarse and medium crushing of fragile and soft rocks.
Double roller crusher model is named by roller diameter and length, for example model 2PG0640, 2 means two roller, P stands for crusher, G stands for smooth roller, 06 stands for roller diameter 600mm, 40 stands for roller length 400mm. Similarly, 2PGC500x750, C stands for tooth roller.
Roll crusher is a new product independently designed, researched and manufactured by Hongxing Machinery according to the structural principle of American crusher and is widely used in coal, metallurgy, mine, chemistry and building material industry. This series of crusher has the advantages of small size, big crushing ratio, low noise, simple structure, convenient maintenance and high productivity.
The material feeding granularity is very big and the material discharging granularity is adjustable, and it is able to crush materials with compression strength less than 160MPa. It is ideal for especially the coal industry because when using this machine to crush the raw coal, the coal can be directly crushed after deironing and decontaminating.
Toothed roll crusher is a type of roll crusher. The main difference compared with ordinary roll crusher is toothed roll crusher has shape teeth on its crushing rollers, which can crush materials very well. It is very suitable for crushing materials with medium or below medium hardness, such as lump coal.
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The toothed roller crusher is a new type of equipment developed on the basis of double roller crushers. Both are a type of roller crusher and both use rollers to squeeze the materials to crush the materials. They are commonly used crushing equipment in the mining industry. But what is the difference between them? Today we will explain to you the differences between double roller crusher and toothed roller crusher.
The double roller crusher is widely used in metallurgy, building materials, refractory materials and other industrial sectors to crush medium and high hardness materials. It has the characteristics of low noise, less dust, reliable performance and convenient maintenance. The toothed roller crusher is suitable for coal, metallurgy, mining, chemical, building materials and other industries, and is more suitable for the crushing of raw coal in large coal mines or coal preparation plants. It has the advantages of small size, large crushing ratio, low noise, simple structure, convenient maintenance, high productivity, uniform finished product size, low over-crushing rate, convenient maintenance, sensitive overload protection, safety and reliability.
The double roller crusher adopts the working principle of squeezing of the rollers with low speed and high pressure. The roller crusher contains two smooth rollers. During production, the material falls vertically from the upper part of the crusher into the crushing cavity, and the strong pressure generated between the two rollers squeezes each other to broken the material.
The toothed roller crusher can be divided into two types: double-toothed roller crusher and four-toothed roller crusher. When the crusher is in production, the material flow enters the two-roller V-shaped crushing cavity and will collide with the high-speed rotating toothed rollers. And the surface of the roller is covered with tooth-shaped crushing bodies, and the material is split by rotating and squeezing when the machine is working, so as to achieve the purpose of crushing.
The double roller crusher is usually composed of body, base, fixed roller, movable roller, transmission device, and safety device. The gear transmission device is mainly composed of fixed roller, movable roller, transmission shaft, body, chassis, cover, and Long gear cover and other parts. The toothed roller crusher is composed of active toothed roller, reducer, hydraulic coupling, motor, electric oil supply pump, passive toothed roller, arcuate toothed plate, side toothed plate, side toothed plate seat, lower body, and speed measuring device.
The double roller crusher uses the method of squeezing friction to crush the material with finer particle size. While the toothed roller crusher uses toothed rollers to break the material, and the material is granular with relatively coarse particle size.
CFTC provides various types of crusher, sand making machine, and milling machine, and reasonably designs various beneficiation production lines to meet your different needs. At the same time, we have perfect after-sales service to provide our customers with comprehensive safety production guarantee.
Double Roll Crushers typically follow a primary or secondary crusher and are used for secondary and tertiary reduction of various minerals, such as ROM coal, clean coal, limestone, gypsum, trona, shale, bauxite, oil shale, coke, salt, lime, glass, kaolin, brick, shale and wet, sticky feeds. They are one of the most widely used crushers in the mining industry and have numerous advantages, such as high capacity, low headroom, low horsepower, the ability to handle wet, sticky feeds and the ability to produce a cubical product with minimum fines generation. Roll diameters and widths are dictated by the feed size, product size and capacity. The rule of thumb for the Double Roll Crushers ratio of reduction is 4:1.
The simplified design gives these units excellent reliability and requires very little maintenance. The crushers are designed with built-in tramp relief that allows for the passing of uncrushable objects while remaining in continuous operation and returning to the initial product setting. With a variety of roll surface designs, this crusher is capable of producing a much finer product. Since each machine is custom engineered, roll elements and tooth patterns are selected depending on each unique application.
McLanahan Double Roll Crushers feature slower roll speeds and a larger surface area to add prolonged life to the crushing elements, resulting in less maintenance downtime and decreasing your cost per ton. Double Roll Crushers generate minimum fines while producing a cubical product.
McLanahan Double Roll Crushers are designed for safety and many years of rugged operation. Effective tramp protection against non-crushable material is provided by an automatic spring-and-toggle system. This allows a movable roll to open, pass the material and return to its original setting for continued operation. Hydraulic product size adjustment allows producers to adjust for changes in product size requirements or to compensate for roll wear.
Operating Double Roll Crushers is quite simple. Whether it is a single or dual drive arrangement, the rolls are powered by electric motors and V-belt drive configurations, resulting in reliable and quiet operation. If it is a single drive arrangement, power is transferred from the driven roll to the non-driven opposing roll by an interstage V-belt drive. If it is a dual drive configuration, each roll is powered independently through a motor and V-belt drive.
During normal operation, the material is fed between the crushing rolls. A combination of compression and shear forces created between the opposing rolls reduce the feed material to the desired product size while producing a cubicle product with minimum fines.
McLanahans mechanical tramp relief systems employ a spring-and-toggle mechanism that activates whenever an uncrushable object enters the crushing chamber. Once an excessive force is applied to the movable roll, the toggles break open to allow the uncrushable item to pass. The high torsion springs then close the toggles, returning the movable roll to the previous setting. The crusher continues to operate uninterrupted.
When an uncrushable object, such as metal, roof bolts/timbers, etc., enters the crusher and the force necessary to crush this material is greater than the crushing forces of the crusher, the crusher allows the moveable roll to open and pass the tramp material and then return to its previous setting and remain in operation.
Depending on the customers desired product size and fines consideration, Mineral Sizers or Hammermills could be considered. The reasons people would consider a Roll Crusher over these alternative technologies include lower power requirements, less fines generation and costs.
Black Diamond Double Roll Crushers are the most versatile and popular model of McLanahan Double Roll Crushers. Ideal for secondary and tertiary crushing applications where product requirements drop down to (6mm), Black Diamond Double Roll Crushers are most commonly used to crush clean coal or friable materials with little or no hard refuse. They are available with single or dual V-belt drive.
Heavy-Duty Double Roll Crushers are ideal for the primary, secondary and tertiary crushing of limestone, gypsum, ROM coal, etc. where higher compressive strength material is anticipated. Due to the V-belt drive design, a lower horsepower is required compared to other crushers designed for the same applications.
Shalemaster Double Roll Crushers are driven mechanically with V-belt drives and gear reducers. They offer the same durability as other McLanahan Double Roll Crushers but are designed to handle wet, sticky feeds such as soft shale, kaolin and clay. The Shalemasters special tooth design and differential roll speeds provide optimum performance against plugging and other problems often associated with handling sticky materials.
Typically used as secondary or tertiary crushers, McLanahan Double Roll Crushers provide a 4:1 reduction ratio and can be used following other McLanahan equipment, such as Feeder-Breakers, Rotary Breakers, primary DDC-Sizers, or Single Roll Crushers, when further reduction of primary crushed material is required. Each Double Roll Crusher is selected and engineered for its specific application, thus roll elements and tooth patterns are selected based on the customers unique applications and designed to produce a cubical product with minimal fines.