Take your feed processing system to the next level with industry leading experience and innovation. Understanding your goals and current and future needs is the first step in ensuring you get the right feed system for you and your bottom line. Sudenga Industries manufactures micro ingredient skids, hammer mills, horizontal mixers, complete control panels and more. Incorporate augers, bucket elevators and drag conveyors from Sudenga Industries for true one stop integration.
Meet the newest addition to Sudenga's Feed Processing Equipment Line. Sudenga's Roller Mill is available in single, double, and triple pair high setups with capacities up to 48 TPH at 500 microns.Available with roll gap automation and load compensating controls.
Commercial and standard duty micro ingredient systems are accurate to within two one-hundredths of a pound. Systems offer VFD drive with PLC interface. Up to 24 six cubic foot hoppers available in any configuration to fit the application.
Loss-In-Weight Micro Systems gives you the fastest, most efficient, accurate batching possible because all ingredients are weighed and added automatically. No drugs or additives are handled manually with the Loss-In-Weight system. NTEP certified Loss-In-Weight systems are available.
Automate an entire feed processing system all the way from grinding, to mixing, and inclusion of micro ingredients, all with a control panel. Sudenga batching software runs directly from a desktop PC running the latest Microsoft operating system.
An integral part of any feed production system isa reliable and low maintenance mill. Simplicity is the hallmark of this hammermill'sdesign. Varying screen size attains proper particle size and varying motorhorsepower ensures the Liberator Series mill fits the job.
Increase production with a specially designed surge hopper for your horizontal mixer from Sudenga Industries. Our Horizontal Mixer / Surge Hopper combination can increase your production time with reduced batch cycle times and fast, efficient clean out.
Skid mounted Computa-Batch systems are ideal for applications where a compact, all-in-one batching solutions is required. Computa-Batch systems fit easily into shipping containers making it convenient to ship around the world. Efficient feeding is at your fingertips with Sudenga Computa-Batch.
Make more feed, faster with a complete feed batching system fromSudenga Industries. Take your feed processing system to the next level with industry leading experience and innovation.Understanding your goals and current and future needs is the first step in ensuring you get the right feed system for you and your bottom line.
Programmable controller automatically opens the discharge valve of the Gain-In-Weight Receiving Hopper to charge the blender, and then closes the valve, allowing the hopper to weigh ingredients of another batch.
Programmable Controls automate the entire weigh batching and blending process, including opening/closing of valves, starting/stopping of mixers/blenders and running of each conveyor at high feed rate for fast cycles, and then at dribble feed rate immediately prior to stopping the conveyor when the accurate ingredient weight is attained.
Weigh Batching Systems can be integrated with new or existing Mixers and Blenders including Ribbon Blenders, Paddle Blenders, Plow Blenders, Vee-Cone Blenders, Fluidized Bed Mixers, Rotary Drum Mixers and others.
Gain-in-Weight Receiving Hopper mounted on load cells transmits weight-gain information to a programmable controller that starts and stops conveyors (or opens and closes valves) to load each ingredient in sequence. Simultaneous blending of the batch and weighing of a subsequent batch decreases cycle times.
From individual loss-of-weight bulk bag weigh batch dischargers to automated gain-in-weight batching/blending systems integrated with your upstream and downstream equipment, Flexicon offers you the entire range of specialized equipmentand the engineering talentrequired for a smooth start-up and efficient performance.
Equally as crucial to your weigh batching success is the proven ability of Flexicon equipment to move your materialat high rates for fast batching cycles and at steady dribble-feed rates for highly accurate weighmentsand to deliver recipes with no separation of blended materials and no exposure to potential contamination.
Whether your ingredients are free-flowing pellets, powders that pack, bridge or smear, products that fluidize, or blends prone to separation, Flexicon can move them positively, weigh them accurately, and deliver them in prime condition.
This turnkey, gain-in-weight batching system conveys material from four Flexicon bulk bag dischargers to a weigh hopper which discharges into a blender. During the blending operation, a subsequent batch is being weighed by the hopper, thereby reducing cycle times. In this case, blended batches are discharged directly into shipping containers.
This Automated Weigh Batching System conveys material from Flexicon bulk bag dischargers via Flexicon flexible screw conveyors to a weigh hopper mounted on load cells at mezzanine level. Weigh batches are automatically discharged through a rotary air lock into a Flexicon pneumatic conveying system transporting the pre-weighed batch to a blender.
The weigh batch filling head of this bulk bag gain-in-weight batching system can be cantilever-mounted (shown), or mounted remotely above any discharge point desired; the flexible screw conveyor can transport material at any angle to any nearby or distant plant location. Electric hoist and trolley model shown.
Flexicon Loss-of-Weight Batching Systems discharge one or more bulk bags while weighing the material and conveying the batch directly to a common hopper, blender, conveyor, shipping container, or process vessel automatically, accurately, and economically. This loss-of-weight system is mounted on load cells which transmit the amount of weight lost to a controller which, in turn, stops the conveyor once the target batch weight has been reached.
Ingredient Masters Manual Batching and Weighing Systems are custom-designed to meet production requirements efficiently with best-possible ergonomics and lowest cost. This machinery is engineered for flexible powder processing and adapts readily to changes in production or future needs for more a automated powder processing system.
PKG Equipment Inc. provides custom design, fabrication, and installation services for industrial material handling and batching equipment. This equipment efficiently transports granular and powder-based material from bulk supply locations to in-plant processing destinations, accurately batched according to production needs. A wide variety of components, including conveyors, feeders, bucket elevators, gravity chutes, bins and weighing equipment, can be incorporated into your system.
Many options are available, such as mechanical or pneumatic operation, tubular and U-trough screw conveyors and feeders, multi-position diverters, rotary distributors, as well as storage hoppers and bins fabricated at the optimal size and from the right material for your application. Engineered to withstand abrasion, corrosion and rugged plant use, our material handling and batching equipment is designed for easy maintenance and minimum wear at transfer points.
Let PKG Equipment's custom designed industrial material handling and batching equipment streamline your operations, increase your throughput, and optimize material usage through improved batching accuracy. Read below for the full range of our capabilities.
Fertilizer batching equipment is key in fertilizer mixing process. It is a fertilizer mixer proportioner. For your mixed fertilizer manufacturing, there are accurate batching machines for fertilizer manufacturing for you to choose. Whether you want static or dynamic, mini batching device or machine with large batch hopper, we can meet your needs. Whats more, it is also available to make them into mobile batching machines. Besides, we also employ advanced technology and designs on the batch system to speed up your fertilizer making process.
Manufacturing mixed fertilizers, it is important for you to batch the materials at proper ratio. Accurate batching can make your fertilizer products have high quality and fertility. Whether for your granular fertilizer or powdery fertilizers making, a fertilizer batching equipment is suitable for you. This machine can batch your materials automatically at a customized value. Generally, it is often used for manufacturing bulk blending fertilizer granules and compound fertilizer mixing line, such as NPK fertilizer mixing, DAP mixing and so on.Here you can know TheFollowing threedetailed processes for producing mixed fertilizers granulesjust for your reference.
For your different batching and fertilizer production requirements, we manufacture many types of batching equipment for you to choose. For example, there are static and dynamic fertilizer batching equipment for your quantified fertilizer production and continuous fertilizer manufacturing.
This static fertilizer batching facility is often used for quantified materials batching. There is a belt conveyor under the batch hoppers. What you need to do is feeding materials into the hoppers. Using this machine for batching, you can highly improve your fertilizer production efficiency. Meanwhile, it also reduces your cost and time.
Compared with the static type batching system, this dynamic type is more suitable for large scale fertilizer making plant. It can batch your materials continuously. Generally, the large scale fertilizer plant needs to batch materials without stop. Ourdynamic batching equipment can meet your large scale fertilizer batching requirements.
Generally speaking, the size of equipment often depends on the size of batching hoppers. In Shunxin, there are many specifications of fertilizer batching machines for you to choose. Especially, the size and number of hoppers can be customized. If you need, we can manufacture your own fertilizer batching machine for you.
For making your fertilizer batching more convenient, it is applicable for you to buy a mobile batching machine so that you can move your equipment conveniently. Shunxin fertilizer batching machine manufacturer can meet your needs. Whether you want mini mobile batching machine or have some other requirements on the machine, we can customize for you.
Because of the importance of batching system in fertilizer mixing line, here our batching facility employs advanced technology for weighing accurately and PID system for controlling the feeding. Here we provide you the detailed information of these designs and functions for you to know it better.
* Basic Info Your Raw Materials (required) Your Processing Capacities Per Hour or Day (required) Brief-description Your Inquiry *We respect your privacy, and will not share your personal information with other entities.
* Basic Info Your Raw Materials (required) Your Processing Capacities Per Hour or Day (required) Brief-description Your Inquiry *We respect your privacy, and will not share your personal information with other entities.
Coperion K-Tron Gravimetric Batch Blendersdispense material sequentially into a common weighing hopper in the desired proportions. The weighed materials are then released into a separate mixing chamber, which provides a consistent homogeneous blend. They include an advanced metering and weighing system that accurately controls every ingredient of every batch to the desired amounts and is not averaged over multiple batches. The standard blenders are intended for use over an extruder inlet, where the extruder acts as the flow control.
The Coperion K-Tron Gravimetric Batch Blenders (GBB) are designed and constructed of heavy gauge steel (11 gauge steel) to withstand the most rigorous of operating conditions. The load cell is overload protected and guarded from physical damage. Each blender is constructed with high load bearing continuous welding and is protected against vibration and shocks. All blenders include self-optimizing software to give you the most efficient output on every recipe. Continuous mixing of the bulk materials means the mixing times do not need to be adjusted and the consistency of every mix is guaranteed.
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Feed Mill Batching Controls from EAI allow for comprehensive facility control at your fingertips no matter the size or layout of your facility. Customization of all functionality and screens allows your system to look and operate how you want it.It also can be easily modified to accommodate future changes to the facility as a modular, and stepped approach for feed mill automation.
With productivity, safety, accuracy, and easy-of-use at the forefront of EAI controls development, EAI strives to give your facility more profitability and throughput while minimizing headaches and downtime.
Traceability is an ever-increasing need in our industry, EAIs feed mill batching controls make sure you maintain compliance and have easily accessible records. Lot tracking is done in the program by tracking both ingredients and finished good lots. Also, lot verification happens at the time of batching and hand add sheets can print lot information. In the event of a recall, your record keeping should not be your biggest concern. EAIs lot usage reporting will make sure you arent scrambling for records and data.
EAIS feed mill batching control systems are scalable from simple data recording to a fully automated solution. The control system allows you to weigh up all scales simultaneously. EAIs patented free-fall adjustment maximizes accuracy and speed by running the product at high speed to get bulk into the scale quickly and then lowering the speed to get exceptional accuracy. This ensures fewer wasted ingredients and more precise batches.
The Feed Tag feature of EAIs batching control system removes the manual process of selecting and printing a feed tag. The system can select the correct tag based on ingredient inclusion. Tag information can be entered directly into the program or selected from a network drive, depending on how you want to set it up.
EAI's hand add workstation better records hand adds by allowing individual hand add weights to be captured for better traceability and inventory management. The hand add workstation has a user-friendly interface, making it easy to train on.
The feed mill batching control system provides full control of all batching equipment and also gives you the ability to color-code bins based on what was in the formula. Safety devices on all equipment are monitored to ensure proper functionality, which increases the life of your high-dollar equipment.
Many factors affect designing a modern batching and mixing system for a feed mill. This includes the required production capacity, the number of ingredients needed, the size of the mixer required and the mix cycle time.
The batching/mixing system capacity is usually the key element of the whole production process. Let us assume that we want to average making 30 tons per hour (tph) of mash feed out of the mixer. In order to average this capacity, we need to include an efficiency factor to make up for time lost in production due to such things as availability of all the ingredients, the amount and rate of inclusion of each ingredient in a particular formula, amount of hand adds, and required sequencing between formulas. I normally use an efficiency factor of 80%. This would make the design capacity for the batching and mixing system 37.5 tons per hour. We determine that design requirement by dividing the 30 tph/.80 = 37.5 tph.
Let us assume we want to normally make the batches in 3-ton sizes, and that most of the formulations have a density of 40 pounds per cubic foot. The cubic size for a 3-ton batch is determined by converting 3 tons into pounds and dividing by the density. 3 tons x 2000 pounds per ton/40 pounds per cubic foot = 150 cubic feet. This tells us that we will need a mixer of at least 150-cubic-foot capacity.
The scale hopper top is enclosed with a permanently supported top. The scale is filled by spouts or feeders with ingredients from various overhead bins that are spouted into the scale top. I recommend that the feeders delivering the highest amount of ingredients such as ground corn or soybean meal discharge into the scale from a point near the center of the scale top.
This is done so that the largest ingredient(s) can clear the top inlet and not backup in the corner or side of the scale hopper. The scale top is attached to the scale hopper with a flexible connector that seals the connection between the fixed scale top and the scale hopper.
The scale hopper and discharge gate is supported on a weighing system. Modern scale hoppers are supported by load cells that indicate the amount of weight of each ingredient that is added to the scale hopper for the formula being batched. These load cells carry the weight of the hopper itself, the discharges gate and the ingredients. If the scale hopper is mounted on four load cells, each load cell should be designed to support 1/4 of the applied load, but should be the smallest capacity that will carry the load to get the best weighing accuracy.
I recommend that the scale hopper have a volume twice that of the mixer into which it discharges. This allows all ingredients to be placed in the hopper and avoid any ingredients backing up into the feeder inlets in the corner of the scale top. With systems that use many different ingredients in their formulas, it is impossible to place all feeder or spout inlets in the center of the scale top.
The sloped sides of the scale hopper should be steep enough that the valley formed where two sloped sides meet is steep enough. This valley slope can be as much as 10 degrees less slope than the adjacent sides forming the valley. The side slopes of the hopper should be increased in slope to make sure the valley slope is steep enough for the ingredients in the hopper can flow freely.
The gate at the outlet of the scale hopper must be large enough that the ingredients will freely flow through it at a rate that supports the time allowed for the scale hopper to fully discharge. Since the combination of ingredients weighed in the hopper may vary in density and texture, the gate size has to be large enough to discharge the ingredients in the hopper.
When sizing the scale gate, I use a capacity of 50 cubic feet per hour per square inch of opening. Using the capacity of 150 cubic feet (cf) of ingredients being discharged in 15 seconds as determined earlier in this article, lets size the scale discharge gate. 150 cf in 15 seconds equals 600 cf per minute times 60 minutes in an hour calculates out to 36,000 cubic feet per hour (15 x 4 x 60 = 36,000). The minimum area of the gate opening required is 36,000 cfh/50 cfh per square inch. This calculation shows the gate opening should be 720 square inches. Using the square root function, the 720 square inches is a gate that is 26.8 inches x 26.8 inches. I would recommend a 27-inch by 27-inch size gate minimum for this hopper. It might be easier to find a 30-inch by 30-inch gate which would allow the scale to discharge faster. The scale gate discharges into the mixer through another flexible connection.
The discharge gates on the mixer must also empty a mixer load in the allowed length of time. To discharge the mixer in 15 seconds that was chosen earlier in the article requires the use of full open bottom mixer discharge. Mixers using a single gate at the end or triple gate outlets normally wont work as they discharge at a slower rate and may not clean out completely.
Under the mixer should be a surge hopper large enough to hold the volume of the mixer when the mixer is discharged. The surge bin uses a flat-bottom drag conveyor to discharge the ingredients in it. The discharge rate has to match or exceed the allowable time used earlier to batch the ingredients in the formula. For our example, the batching time allowed is a maximum of 4.3 minutes. The surge bin discharge conveyor should have a minimum capacity of 1,875 cubic feet per hour. The calculation to determine this is 150 cf per batch x 12.5 batches per hour = 1,875 cfh. I would design this conveyor and the mixed feed conveying system to have a capacity of 2,000 cfh.
A major factor often overlooked in a batching and mixing system is the transfer of air out of the scale hopper, mixer and surge bin when a batch is transferred from one area to the next. The batching scale, mixer and surge bin should be interconnected with a common venting system. Note in Fig. 1, that the common inter-vent system is connected to all three pieces of equipment with a steep slope into each so no ingredients can build up in the system when air passes through the venting system.
A rule of thumb to use in sizing the inter-vent system is the rate at which the scale or mixer discharge, and not allowing an air speed of over 500 feet per minute (fpm) in the vent. Again, using the example for this article, 150 cf is dropped in 15 seconds. This would calculate to 150 cf x 4 batches per minute = 600 cfm of air. For determining the vent area (A) needed, divide the volume of air (Q) required by the maximum allowable air speed (V). A = Q/V = 600 cfm/500 fpm = 1.2 square feet. Convert this to square inches, multiply A in square feet x 144 square inches in a square foot. A in square inches is 172.8 square inches. This vent is usually narrow and wide between the mixer and the surge below. This same size should be maintained between the top of the mixer and the top of the scale. Assume the vent is 6 inches deep. The required width would be 172.8 square inches /6 inches = 28.8 inches. The inter-venting system should be 6 inches x 29 inches minimum. A small bin vent filter with a compressed air bag cleaning system should be placed on top of the scale hopper cover to allow pressure relief for the system. This filter normally does not have a fan on its discharge.
Concrete batching machine can finish the batching procedure of sand, pebble and macadam according to the requirement of concrete proportion, which can automatically modify the drop. If you want to invest a complete automatic brick making plant, this machine is very important, can help you make quality bricks.
There are two types of weighing method, one is accumulated weighing, and another is separate weighing. Generally, two-bin and three-bin belong to accumulated weighing and four-bin is separate weighing. Now lets have a detailed understanding about their differences.
Accumulated weighing: upper is feeding hopper, bottom is belt conveyor, which is used to transport each kind of materials one by one, so it will spend much more time. Therefore, this kind of concrete batcher machine is less efficient. But price is lower. So if you have general demand for quality of concrete, you can choose this cost-efficient type. PLD800 aggregate batching machine Type Kinds of Aggregate Capacity of Weighing Dipper (L) Max Capacity (KG) Productivity (m3/h) Feeding Height (mm) PLD 800 43499 800 1500 48 Min 2364 Please feel free to give your inquiry in the form below. We will reply in 24 hours. Your Name(required): Product Model: Your Email(required): Your Country: Your Tel(required): Your Company: Your Message(required): PLD1200 concrete batcher Type Kinds of Aggregate Capacity of Weighing Dipper (L) Max Capacity (KG) Productivity (m3/h) Feeding Height (mm) PLD1200 37319 1200 2000 72 Min 2774 PLD1600 concrete batching machine Type Kinds of Aggregate Capacity of Weighing Dipper (L) Max Capacity (KG) Productivity (m3/h) Feeding Height (mm) PLD 1600 37319 1600 3000 96 Min 2774 Separate weighing: the upper is feeding hopper, middle is weighing system, named weighing sensor, moreover, all of hoppers are this type structure, each hopper will have a weighing sensor, it means can finish weigh each material at the same time. Thus, this type is much more efficient, and weighing accuracy is high, can produce high-quality concrete, but price is higher. If your project is urgent, this type will be your ideal choice. PLD2400 concrete batcher Type Kinds of Aggregate Capacity of Weighing Dipper (L) Max Capacity (KG) Productivity (m3/h) Feeding Height (mm) PLD 2400 43528 2400 4000 144 Min 2670 Concrete batcher comprises of storage hopper, weighing system, materials supply system and electrical control system. Now lets have a detailed understanding about its compositions.
It is important part in the whole aggregate batching machine, which consists of weighing hopper, suspension system, weighing sensor and batching controller. There are three types of weighing sensor: pressure sensor, tension sensor and flow sensor.
Electric control is the core of aggregate batching system, its function is to realize the weighing, display and operation of the whole aggregate concrete batching machine and finish various automatic batching programs. This system are composed of batching controller and high voltage circuit.
3. The first batch metering process is the automatic drop correction procedure. In the future, according to the results of the revised results, each material is divided into two sections in order to meet the measurement requirements.
There are many construction machine manufacturers, but AIMIX is one the most reliable concrete batching machine manufacturers. They can produce many types of concrete batching machines for project, whats more, they will provide users with best after-sales service! Further more, they have set up local based center to give you timely help. If you are interested, contact us now, we must will give you best plan! Please feel free to give your inquiry in the form below. We will reply in 24 hours. Your Name(required): Product Model: Your Email(required): Your Country: Your Tel(required): Your Company: Your Message(required):
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