Our Mid Atlantic division is the leading supplier of conveyors and bulk material handling products & services in the Mid-Atlantic region. From conveyor belting, idlers, pulleys, power transmission products, wear parts and screens to complete turnekey systems, ASGCO will handle any of your conveying and bulk material handling needs.
Our Complete Conveyor Solutions division is a manufacturer of conveyor products and equipment, along with conveyor engineering services, provided through our partnered network of servicing distributors and original equipment manufacturers (oems) around the globe.
ASGCO Steel Fabrication division is a full-service steel fabrication, contract manufacturing, machining, welding and finishing facility that has the ability to manufacture simple parts to complete assemblies to complex print-to-build projects for Original Equipment Manufacturers (OEMs) and industrial customers.
ASGCOs permanent overhead self-cleaning magnet separator is suspended over a conveyor or head pulley to remove ferrous metals. Metal is attracted by the self cleaning model and is automatically and continuously removed from the magnet face by a belt that travels around the body of the magnet. No external power source is required for the magnet. ASGCOs Magnetic Separators may also be placed at and incline. Custom Magnetic Separators can be made on request, please send us your technical data and application, required for our engineers to provide.
Shields magnetic separators and belt magnets serve as an insurance policy in industrial applications ranging from food and aggregate processing to coal mining and plastics production and recycling. Our separation equipment removes damaging ferrous metal from raw and finished materials throughout all stages of production including conveyor belts, grain hoppers and flow systems.
Adding overhead separators, drum magnets or crossbelt magnets can save your organization thousands of dollars in lost product and materials, damage to your production equipment and help improve up-time. All of our magnetic separators use powerful Grade 8 permanent magnets and can be ordered to spec, including electromagnets. Well work with your to customize a separation system that will fit your facility and application perfectly.
Utilizing state-of-the-art technology and the most advanced materials available, Shields magnetic sweepers are innovative, functional, and effective. Our entire line of sweepers carries a lifetime guarantee on strength and a full product performance guarantee. All of our industrial magnets originate in the USA.
Our Type CM-3 is designed to remove larger ferrous metal such as bucket teeth, drill bits, and rebar from high-volume industrial flow. Capable of living items up to four inches below the unit, the Type CM-3 Super Strength Conveyor Magnet is a no-maintenance item and carries a lifetime guarantee on magnetic strength.
The Type CM-1 Conveyor Magnet is a versatile, portable and extremely effective way to remove random ferrous metal during product processing. Idea as back-up Insurance Policy when used in conjunction with a larger crossbelt magnet to retrieve small fines which get past the crossbelt, or as a stand-alone for light to medium volume industrial flow.
Permanent Suspension Magnets are designed specifically for the extraction of occasional tramp iron from material being processed on the conveyor belt, vibratory feeder or gravity chute. These overhead magnets are constructed using Grade 8 high power ceramic magnets and require no electricity, unlike electro type units.
Crossbelt or belt magnets, also known as overhead magnetic separators, offer a practical and efficient method for separating ferrous metal from fast-moving materials on conveyors. Our belt magnets utilize Tri-Polar Magnetic Circuitry, exclusive to the industry.
Our head pulleys and drum magnets provide continuous protection against tramp iron contamination of both large and fine metal particles. We offer magnet sizes for every application, as small as 4 diameter. Our magnetic pulleys are available in regular strength and a high power version for more extreme applications.
A: We have over 40 sizes of belt magnets and stationary separators so first we have to determine what your application is. This is a very fast process and we can do it over the phone or you can fill out the on-line criteria sheet.
A: The stationary separators come equipped with sling chain for suspension, 4 turnbuckles for attaching and a swipe arm for easy cleaning. The Self-Cleaning Crossbelt Magnets are equipped with turnbuckles for mounting.
A: We do offer electro-magnets however unless your application is extreme, you do not need an electro, given todays technology a permanent magnet will do the job perfectly. We offer Tri-Polar Magnetic Circuitry in most units, which is exclusive to the industry. This eliminates peripheral leakage and directs magnetic field directly down to the conveyor.
A: We offer both self-cleaning and manually cleaned units. The self-cleaning units are called Crossbelt Magnets and have continuously running belts rotating around the magnet. The manually cleaned units are called Stationary Separators and these units are equipped with either slide trays for easy debris removal or swipe arms.
A: We have a one-size fits all unit, the Type CM-3 Conveyor Magnet, which is essentially a low cost insurance policy for lighter applications or to be used in conjunction with a larger unit or a magnetic head pulley. These can be purchased directly on the site or by calling us as well.
Whether you are in the Plastic, Electronic, Tire, Paper, Metal, or Wood Recycling business, Bunting Magnetics Co. Crossbelts do a great job of separating ferrous metal contamination from non-ferrous products. They are also an ideal means of cleaning the product stream for equipment protection on shredded plastic being conveyed between Shredders and Granulators to protect against costly knife damage and maximize product purification.
These units can also be designed into custom systems in combination with the Transfer or Pick Conveyors with Stainless Steel bed sections or over Vibratory Trays for optimum separation. Bunting Engineers will provide full 3D System CAD Models and 2D dimensional drawings for system review analysis when orders are placed.
4 Deep reach designs to optimize separation for belt speed, product density and burden depth. Continuous removal of ferrous contaminants to maximize product purity. Stainless Steel Frames to eliminate side frame magnetization and collection of stray metal. UHMW wings seal the belt edges to keep out stray metal and lengthen belt life. Optional Neo Rare Earth for light weight and high flux density separation. Available in four sizes, 16, 24, 30, or 36 wide for different reach out requirements.
Bunting Engineers have used Magnetic Finite Element Design software to maximize the magnetic field strength and reachout. Buntings Magnetic Crossbelts can be designed for both Inline end of conveyor and Crossbelt mid-stream mounting applications as seen below.
Mobile Crusher Magnetic Lightweight Crossbelts are designed for mounting on cantilevered discharge conveyors. They come with standard features of the larger units, but with smaller lighter weight pulleys and frames. Hydraulic drives and Rare Earth Magnets are optional.
Light weight design for extending out on discharge conveyors. Optional high intensity NEO rare earth magnetic fields for lighter weight units. Optional end shields, guarding and tramp metal chutes. Custom support structures design per installation.
These can range from the heavy-duty tubular or channel steel adjustable supports with turnbuckles or heavy threaded rods suspensions to lighter formed steel support structures that mount onto the lower conveyor for the small Magnetic Crossbelt Conveyors.
All are designed to adjust the magnetic field as low to maximize separation but clear the thickest burden depth. Other options include expanded metal shields and guarding on the ends of the conveyor along with custom fabricated tramp iron chutes and electrical controls.
The first of its kind in the industry, the HISC High Intensity Separation Conveyor incorporates extremely high gauss fields, neodymium rare earth magnets, and a field-tested design to achieve maximum stainless steel separation of Small Fraction stainless steel and ICW Purification of stainless and ferrous dirt before Chopping. Through Bunting Magnetics Engineering and Magnetic Finite Element Design software technology, we have developed technology to attract, hold and extract paramagnetic work-hardened 300 stainless steel metal from your product stream. Our High Intensity Separation Conveyor is designed for the ASR (Auto Shredder Residue) Industry for attracting, recovering and purification of Zurik small fraction stainless and cleaning the stainless steel and ferrous dirt from ICW in pre-chopping applications.
High Intensity Magnetic Fields pull out small fraction stainless steel from the finder streams, or recover from dirty Zurik lines to improve purity for higher profitability from domestic sales (estimated purity levels of up to 98% with optimum system).
For ICW wire-cleaning applications, it magnetically pulls out stainless steel and ferrous dirt pre-chop for less Chopper knife wear, higher throughput, less Chopper maintenance, less down time and higher profitability. Tests show total volume of stainless steel and ferrous dirt removed can be approximately 15% by weight.
Medical Stainless Steel Separation, Shredded or Ground Plastic Recycling purification, Pre-Eddy Current metal removal, Electronics Green Board and Hard Drive Recycling, rice bean and dried vegetable purification.
Available in 4 or 6 pulley diameter (6 for ICW wire lines and small fraction stainless steel). Standard widths run from 12 to 66 wide to match flow requirements. Neodymium High Intensity magnetic circuit. 2-ply urethane belt with 30mm flexwall and sweeper cleats on 15 centers. 60-120 fpm variable speed with VFD depending on application. Heavy duty formed 3/16 sideguard with flexwall belt to seal off and contain flow. Heavy duty formed 3/16 frame construction with stainless steel frame and forklift lifting slots for installation. to 1 hp 3ph 60hz single or three phase motors. 500-1,500 lbs per foot/per hour depending on application. Adjustable splitter to adjust for separation split and purity.
Provides uniform single-layer feeding for maximum separation efficiency highly recommended. Common sub-frame for Vibratory Feeder and HISC to set in place highly recommended. Customizable width and length to match applications. Comes complete with VFD controls and can be integrated into existing system.
Magnetic Conveyors are a superior alternative to traditional conveying methods, such as bucket and incline conveyors. IMT Magnetic Conveyors convey ferrous materials, parts and components at any angle from horizontal to vertical within a minimal foot print. Additional advantages to utilizing the IMT Magnetic Conveyors is reduced product degradation, superior dust control, and lower total cost of ownership. These low maintenance conveyors can be constructed in a variety of shapes and sizes to fit in an existing infrastructure.
A magnetic conveyor utilizes a permanent magnetic core to retain ferrous materials to a conveying belt. Ferrous material/parts are introduced at a specified load point; a magnetic field emanating from below the conveyor belt attracts and retains the ferrous material to the belt surface. As the belt is moving, the ferrous material moves along with the belt to the desired discharge location. Being the conveyor is magnetic, gravity does not affect the materials thereby allowing for limitless configurations.
At Innovative Magnetic Technologies, we can design and construct a custom product that works best for your unique application. We offer decades of experience in the permanent magnetic products industry, and have the knowledge to create an efficient system that increases your productivity and improves product quality. From individualized construction of magnetic conveyors to retrofitting and rebuilding existing equipment, our team of professionals will make sure your system is a perfect fit for your application.
Custom design, fabrication and assembly involves multiple processes; it is critical to have well-documented quality control procedures. IMT operates an in-house quality assurance program following materials and components from receipt of delivery through fabrication to final product ensuring the highest quality standards are met.
Eriez Chip and Parts Conveyors provide a virtually maintenance-free way to move and elevate ferrous materials such as chips, turnings, small parts and stampings. Except for an externally mounted drive motor, the unit is selfcontained, and the conveyor mechanism is completely enclosed. There are no moving external parts to jam, break or endanger personnel.
Eriez permanent magnet conveyors use a continuous series of powerful ceramic magnets to pick up and glide material along the stainless steel slider plate. Material is then discharged over the head end. Because of their liquid-tight (submerged units) construction, lower conveyor sections can be completely submerged in coolant sumps or tanks. The working face is self-cleaning, and excess fluids drain easily back into the tank.
All conveyor models are of heavy duty construction to provide years of virtually maintenance-free use. High quality steel and nonmagnetic stainless steel are used for the structure, slider plate and magnet assemblies.Conveyor housing construction is entirely liquid-tight (submerged units), and access panels are equipped with gaskets and seals.
Automatic cleaning without the interruption of the material flow Ferrite and neodymium variants High processing capacity For the replacement of the head pulley of the conveyor Made-to-measure separators (magnetic pulley) Separation of fine and middle-sized magnetic particles Material testing 5-year warranty on the magnetic core
The key part of the machine consists of a set of ferrite or neodymium NdFeB magnets and of an external drum from stainless steel that revolves on a shaft together with the magnetic cores. The magnetic pulley is usually an integral part of a belt conveyor (unlike the magnetic drum).
The ferromagnetic pieces (transported on the conveyor belt) are captured by the strong permanent magnets and dragged on the surface of the pulley beyond the magnetic axis of the drum where they fall off (already before that the non-magnetic particles fall off due to gravity).
The magnetic field of the pulley is about 100 mm high, so it is advisable that the layer of the substance on the band should not be higher than 80 mm. In case of a high layer of the transported stuff we recommend to combine the use of the magnetic pulley with the application of our overband separator or our magnetic plate.
The magnetic pulley is easy to install and maintain, the materials used for its production (stainless steel, set of permanent ferrite or neo magnets) as well as its robust design provide for a long-term solution to separation problems.
The application of ferrite magnets arranges for nearly unlimited working life, however, if you need higher magnetic force we recommend that the drum is fitted with extremely powerful neodymium NdFeB magnets from rare earth ores (especially in case of the separation of small ferromagnetic particles from materials of worse bulk properties).
ProductMaximum capacity (m3/h)Suitable width of conveyor belt (mm)Roller diameter (mm)Magnet typeDatasheet MV 154 F 200 15 200 154 Ferit display PDF MV 154 F 300 20 300 154 Ferit display PDF MV 154 F 400 25 400 154 Ferit display PDF MV 154 F 500 30 500 154 Ferit display PDF MV 154 F 600 35 600 154 Ferit display PDF MV 154 F 700 40 700 154 Ferit display PDF MV 154 F 800 45 800 154 Ferit display PDF MV 154 F 900 50 900 154 Ferit display PDF MV 154 F 1000 60 1000 154 Ferit display PDF
Some products from this model family are available for immediate purchase. We are constantly extending the offer of our magnetic separators in stock so that we can deliver them to you immediately. Please, contact our dealer to inform for their current availability.
The permanent magnet systems simplify the separation of ferrous particles, allowing for automatic recovery without production stoppage. At the same time the magnetic roller protects the subsequent machinery (e. g., shredders, mills, grinders) from breakage. The magnetic pulleys find use in recycling and mining as well as in wood and plastic industries.
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Bunting has a full line of gravity style metal detectors that we have designed specifically for the needs of customers working in the recycling and plastics industries. Our gravity feed metal detectors automatically detect all ferrous metals, non-ferrous metals, and stainless steel. Once metal contamination has been detected, Buntings gravity metal detectors swiftly reject the contaminated material and separate it out of your product stream. Our reject mechanisms are designed so that metal contamination will be thoroughly removed while minimizing loss of good product.
Buntings gravity feed metal detectors detect and reject metal contamination without process interruptions, so that your operations are efficient and dependable. Whether you are working in plastics manufacturing or plastics recycling, Buntings metal detectors will provide you with the highest standard of metal detection. As a result, you will be able to enjoy a high-quality end product that boasts an exceptional level of purity. A high-purity plastics product maintains your brand reputation and provides your customers with an optimal end product.
In addition to benefitting your product integrity, Buntings gravity feed metal detectors protect the other equipment in your facility. If metal contamination is allowed to move through your production line, it can cause severe damage to equipment such as injection molding equipment, extruders, nozzles, grinders, or mixers. If equipment is damaged, not only will you be forced to spend a great deal of money in order to make necessary repairs, but you will also lose a great deal of profit as a result of downtime.
This low-cost, triple-coil detector offers superior sensitivity, simplicity, and reliability. The quickTRON 03R is specifically designed for demanding applications in the plastics and recycling industries.
The MMS provides efficient detection and rejection of ferrous, nonferrous, and stainless steel metal contaminants within all materials, whether loose or encapsulated, without process interruptions. The MMS is designed for mounting on an injection molding machine or extruder as a last chance metal detector. This type of detector, also available in a high-temperature rated model uses a pneumatic rejection mechanism to remove metal contaminants that were detected previously in the process flow.
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Pada Masa Lalu Masalah Menghilangkan Partikel Besi Merusak Dari Aliran Proses Memiliki Beberapa Alternatif. Pemisahan Magnetik Itu Biasanya Terbatas Dan Cukup Efektif. Pemisah Magnetik Yang Digunakan Magnet Permanen Dapat Menghasilkan Medan Intensitas Rendah Saja. Ini Bekerja Dengan Baik Dalam Menghilangkan Gelandangan Besi Tapi Tidak Partikel Halus Paramagnetik. Dengan Demikian Intensitas Pemisah Magnet Yang Tinggi Yang Efektif Dalam Mengumpulkan Partikel Paramagnetik Muncul. Ini Berfokus Pada Pemisahan Partikel Yang Sangat Halus Yang Paramagnetik.
An electromagnet inside the machine attracts unwanted scrap metal from the material being conveyed; with the help of cleats, the unwanted metal is transported out of the magnetic field and discharged into a collection area.
Jagruti Rubber offers a variety of top cover qualities cleat/sidewalls magnetic separator belts: belts with hot-vulcanized rubber cleats, heavy duty rubber belts with stainless steel angle iron cleats/Brass cleats etc.. A various Cleat profile dimensions are available for specific applications.
Services :In addition to the supply of our products we provide services like Belts installation joining & maintenance, Rubber lining, Pulley Lagging at your site. We also take annual service contract.
Jagruti rubber offer a 24 hour, 7 days a week, 365 days a year emergency on site break down service. Using the latest equipment and well trained on-site personnel, Jagruti can offer an on-site service for all types of belts.