jaw crusher housing

high reduction ratio crusher

The 911MPE-TM-T is a Jaw Crushers for Coarse Primary Crushing and Mid Range Primary Crushing. This jaw crusher is equipped with a 5HP motor and a 5 X 7 jaw cavity that will produce a discharge crushed product of under <1mm.

Well proven single toggle, high reduction Jaw Crushers. The crushing capacity and the end-fineness of the sample material depends on the type of crusher and on the breaking characteristics of the sample material. Designed for laboratory applications and for operating environments and accepts soft to hard ores, drill cores, rocks, alloys, slags, soils, ceramics and similar hard and brittle materials.

The Jaw Crusher 911MPE-TM-T is used for the rapid, effective crushing and pre-crushing of medium-hard, hard, brittle and tough materials. Its variety of materials offered, including heavy-metal free steel, its efficiency and safety makes it ideal for sample preparation in laboratories and industrial plants. For small amounts of sample the 911MPE-TM-T is used batchwise; for larger amounts it can be operated continuously. Control of the gap width and zero point adjustment allow for reproducible results.

This performance jaw crusher can be inline unit (within your process) or stand-alone. With inline units we need to provide a control box, often also a different frame and inlet. Depending on the application stand-alone units can also need a different frame and/or inlet.

Thanks to the modular construction of housing and frame this jaw crusher is suitable for a wide range of applications. Jaw Crusher engineered for pre-crushing of extremely hard up to brittle materials.

The 911MPE-TM-T Jaw Crusher is used by laboratories and processing companies to crush solid materials such as rocks or soil and ores. The material to be processed falls into the crushing chamber of the 911MPE-TM-T Crusher via a guide chute and is crushed by crushing action of a static and a dynamic jaw plate until it passes the pre-selected gap of the crusher.

If the dust collecting hopper was ordered, it should be installed between the bottom of the machine and stand, in the back, with the two (2) screws in the sides already in place. Remove the screws, insert them in the eyes of the hopper, and tighten.

This Jaw Crusher is warrantied against defective materials or workmanship for one year from date of original purchase. This warranty is void if the product has been damaged by accident, unreasonable use, neglect, improper service, by not following the instructions in this owners manual, or other causes not arising out of defect in material or workmanship.

The lubrication system is set to grease the correct amount every 60 minutes irrespective of whether the machine is continuously operated or if it is stopped and started many times. Check regularly to refill it when the grease reservoir is at a very low level.

As grease, we recommend Lubriplate 1200-2 or any equivalent of the following heavy duty, non-corrosive extreme pressure, water resistant greases possibly containing molybdenum disulphides (N.L.G.I. No.2)

The transparent purge lines will not show grease exiting from the machine simultaneously. That is, because there are different size cavities within the machine that will allow the grease to accumulate for a long time before it is eventually forced to come out.

The air deflector plate (JCT144G) with time might become obstructed with grease and rocks accumulation. It is advisable to detach the duct from fan cover to rear duct (JCT006A) and through the opening remove all the air flow obstructing material.

Should the clamp JCT095J, with time show slippage from the set position, that might be caused by grease that has percolated where it grips. By spraying paint thinner or similar solvent that dilutes the grease and blowing it away, this can be easily corrected. In the worse cases the clamp needs to be removed and cleaned along with the cover of the bottom shaft (JCT087A).

Also, when setting the opening with the moving jaw it is essential to have the moving jaw bottom edge, below the one of the stationary jaw. If the moving jaw bottom edge is set above the stationary bottom edge, under heavy crushing conditions, the jaws will have the tendency to open up.

If your machine is supplied with a dust enclosure, the recommended air suction for dust extraction is 150cfm, although variation may be needed upon the mass of dust produced. It is recommended to have an air regulating (Butterfly) valve installed, since it is highly unlikely a dust extraction system will generate the proper volume.

JCT003 Motor Guard JCT006 Flywheel/Fan Guard JCT006A Duct from fan cover to rear duct JCT007 Retaining screws for flywheel locking plate (2 pcs.) JCT008 Locking screw for flywheel JCT009 Locking plate for flywheel JCT010 Retaining plate for flywheel JCT011-1 Flywheel JCT011A Screw to hold fan blade (10 pcs) JCT011B Fan blade (10 pcs) JCT011C Nut to hold fan blade (10 pcs) JCT012 Retaining screws for flywheel locking plate (2 pcs.) JCT013 Locking screw for flywheel JCT014 Locking plate for flywheel JCT015 Retaining plate for flywheel JCT016-1 Drive pulley JCT017 Key for drive pulley JCT018 Lock nut for eccentric shaft JCT019 Lock washer for eccentric shaft JCT020 Key for flywheel JCT021 Lock nut for eccentric shaft JCT022 Lock washer for eccentric shaft JCT023 Retaining screws for flange cover plate (4 pcs.) JCT025 Felt for cover plate JCT026 Ring for flange cover plate JCT027 Bearing for main frame flange (hub) JCT028 Felt for main frame flange (hub) JCT030 Flange mounting screws (4 pcs.) JCT031 Lock washer for flange mounting screws (4 pcs.) JCT032 Flange for main frame excentric shaft. Stamped B. JCT033B Spacing ring (Must be mounted with same flange where it was removed and with chamfer toward centre of shaft as shown). Stamped B. JCT034 Retaining screws for flange cover plate (4 pcs.) JCT036 Felt for cover plate JCT037 Ring for flange cover plate JCT038 Bearing for main frame flange (hub) JCT039 Felt for main frame flange JCT041 Flange mounting screws (4 pcs) JCT042 Lock washer for flange mounting screws (4 pcs.) JCT043 Flange for main frame excentric shaft. Stamped A. JCT044A Spacing ring (Must be mounted with same flange where it was removed and with chamfer toward centre of shaft as shown). Stamped A. JCT045 Bolts for pusher cover plate (6 pcs) JCT046 Felt for pusher cover plate JCT047 Pusher cover plate JCT048 Pusher cover plate spacing ring JCT049 Pusher bearing JCT049A Pusher auxiliary bearing JCT049C Bearing large spacer JCT049D Bearing small spacer JCT050 Screws for pusher cover plate (6 pcs) JCT051 Felt for pusher cover plate JCT052 Pusher cover plate JCT053 Pusher cover plate spacing ring JCT054 Pusher bearing JCT054A Bearing small spacer JCT055 Eccentric shaft JCT057 Pusher (must be sold with JCT059) JCT057A Barbed purge fitting (3 pcs) JCT057B Clamp for purge line hose JCT057C Purge line hose JCT058 Screws for Pusher retaining cover (8 pcs) JCT059 Pusher retaining covers (must be sold with JCT057) (2 pcs) JCT062 Moving jaw top shaft JCT062A Outer bearing (2 pcs) JCT062B Middle bearing (2 pcs) JCT062C Inner bearing (2 pcs) JCT062D Ring for bottom shaft (2 pcs) JCT062E Ring (grooves) for bottom shaft (2 pcs) JCT063 Block (bearing housing) cover (2 pcs) JCT063A Seal (2 pcs) JCT063B Seal (Wiper) (2 pcs) JCT063C O-Ring (2 pcs) JCT063D Block cover screws (16 pcs) JCT064A Clamp for purge line hose JCT064B Purge line hose JCT065 Moving jaw JCT065A Moving jaw cover (2 pcs) JCT065B Moving jaw cover screws (8 pcs total) JCT065C Seal (2 pcs) JCT065D Seal (Wiper) (2 pcs) JCT065R Purge line hose JCT065T Clamp for purge line hose JCT065U Rubber curtain retainer screws (2 pcs) JCT065V Rubber curtain retainer JCT065W Rubber curtain JCT105 JCT066A Holding screws of moving jaw (2 pcs) JCT067A Lockwasher for holding screws of moving jaws (2 pcs) JCT069A Clamp for moving jaw JCT108 JCT077 Bottom shaft of moving jaw (pivoting shaft) JCT109 JCT077A Bottom shaft offset sleeve side A (must be purchased with JCT077B) JCT110 JCT077B Bottom shaft offset sleeve side B (must be purchased with JCT077B) JCT111 JCT079 Key for bottom shaft of moving jaw (2 pcs) JCT112 JCT113 JCT080-1 Housing for offset sleeve side A JCT081A Cover for bottom shaft side A JCT114 JCT082 Screws to hold cover (4 pcs) JCT086-1 Housing for offset sleeve side B JCT115 JCT087-1 Cover for bottom shaft side B JCT116 JCT088A Screws to hold cover for bottom shaft side B (2 pcs) JCT117 JCT118 JCT088-1 Screws to hold cover for bottom shaft side B (2 pcs) JCT119 JCT095A Pivot bar for adjusting mechanism JCT120 JCT095B Bolt and nut JCT095C Threaded rod JCT095D Washer for adjusting rod JCT095E Nut for adjusting rod JCT095F Screw JCT095G Screw JCT095H Lockwasher JCT095J Adjustment holding clamp JCT095K Dowel pin for guide block (4 pcs) JCT095L Screws to hold guide blocks (2 pcs) JCT095M Guide block (2 pcs) JCT095N Clamp pivoting/sliding bar JCT095P Hexagon capscrew to hold support plate (longer)(2 pcs) JCT095N Flathead capscrew to hold support plate JCT095T Support plate JCT095U Dowel Pin JCT095V Guard for adjustment holding clamp JCT095W Screws to hold guard (2 pcs) JCT095X Flat disc (washer) JCT095Y Clamp releaser JCT095Z Hexagon capscrew to hold support plate (shorter) JCT105 Moving Jaw (serrated or smooth) Alloy 2 JCT106 Stationary Jaw (serrated or smooth) Alloy 2 JCT107 Clamp for stationary jaw JCT108 Lockwashers for holding screws of stationary jaw clamp (2 pcs) JCT109 Flat washers for holding screws (2 pcs) JCT110 Holding screws for stationary jaw (2 pcs) JCT111 Side wearing plate (left) JCT112 Side wearing plate (right) JCT113 Side wearing plate holding screws (2 pcs) JCT114 Side wearing plate flat washers (2 pcs) JCT115 Cotter pins (2 pcs) JCT116 Motor plate shaft JCT117 Motor plate JCT118 Motor plate tensioner JCT119 Retaining screw for motor plate tensioner to main frame JCT120 Nut and washer for bolt retaining motor plate tensioner to main frame JCT121 Bottom nut motor plate tensioner JCT122 Bottom angular retaining spacer JCT122A Upper angular retaining spacer JCT123A Top angular retaining spacer (2 pcs.) JCT124 Top nut of motor plate tensioner JCT125 Hopper JCT126 Hopper main frame side clamp JCT127 Hopper cover clamp JCT130 Drawer JCT131 Stand JCT132A Wrench JCT132B Adjustment key JCT133 Bar for Adjustment key JCT134 Cover for bearing flange of main frame eccentric shaft JCT138 Lockwashers for pusher cover (8 pcs) JCT139 Belts (specify 50 or 60 hertz, 5 or 7.5HP motor) (2 pcs) JCT143-1 Front part of JCT frame JCT143A Bar with rubber and hardware JCT144 Back part of JCT frame JCT144B Washer for autolube mounting frame (2 pcs) JCT144C Screw for autolube mounting frame (2 pcs) JCT144D Auto lube mounting frame JCT144E Screws and washers to hold duct (4 pcs) JCT144F Duct inlet JCT144G Air deflector plate (Vent) JCT145-2 Left side of JCT frame JCT145E Motor mounting plates yoke JCT145F Motor mounting plates yoke screw JCT145G Motor mounting plates yoke hardware JCT145J Support plate hardware (2 pcs) JCT145K Support plate JCT146-2 Right side of JCT frame JCT146A Insert for right side of frame JCT146B Screws for insert (2 pcs) JCT146C Dowel pins for insert (2 pcs) JCT146D Screws to hold strip (8 pcs) JCT146E Strip for holding side wearing plate (2pcs) JCT148A Seals (2 pcs) JCT151 Nuts for hopper bolts (4 pcs) JCT152 Hopper bolts (2 pcs) JCT153 Hinge brackets for hopper (4 pcs) JCT154 Lockwashers for hopper brackets (8 pcs) JCT155 Screws for hopper hinge brackets (8 pcs) JCT157 Screws for hopper main frame side clamp (3 pcs) JCT158 Frame/Leg screws (18 pcs) JCT158-2 Sockethead screws (2 pcs) JCT159 Lockwashers for frame/leg screws (22 pcs) JCT160 Frame legs (4 pcs). If ordering please specify front right (F.R.) front left (F.L), rear right (R.R.), rear left(R.L.) JCT161 Dowel pins for frame (8 pcs) JCT162 Cross bars (2 pcs) JCT165 Motor JCT165A Motor shaft key JCT165B Rock shield JCT173 Frame Leg Screw (4 pcs) JCT174 Screw for Stand (4 pcs) JCT175 Rubber pad (4 pcs) JCT176 Nylock Nut (4 pcs) JCT188 Cover for bearing flange of main frame eccentric shaft JCT238 Protective rubber rings for grease line (2 pcs) JCT280 Pulley (specify 50 or 60 hertz) JCT281 Bushing (specify 50 or 60 hertz) JCT351 Seal for offset sleeve side A and B Housing (2 pcs) JCT352 Seal for bottom shaft side B cover JCT374A Bar for Rubber (short hoppers) JCT374B Lockwasher JCT374C Screw JCT374D Bar for Rubber (tall hoppers) JCT374-S Rubber strips (short hoppers) JCT374-T Rubber strips (tall hoppers) JC-MAT Rubber Mat JCBAL2-1 Screw (6pcs) JCBAL4-1 Washer (6pcs) JCBAL9ABalancing block flywheel side JCBAL9B Balancing block Pulley side

JCT057A Barbed purge fitting (3 pcs.) JCT057B Clamp for purge line hose JCT064A Clamp for purge line hose JCT064B Purge line hose JCT065R Purge line hose JCT065T Clamp for purge line hose JCT230A Straight grease fitting (8 pcs.) JCT230B Fitting for main grease line JCT231A Check valve (3 pcs.) JCT233 Screws to fit manifold to Jaw Crusher (2 pcs.) JCT234 Fitting for main grease line to nmanifold JCT235 Fitting for main grease line to manifold JCT237 Lock washer for screw to hold manifold to Jaw Crusher (2 pcs.) JCT239A-1 Electric motor JCT240A 90 degree grease fitting (12 pcs.) JCT258 Grease unit main frame JCT260-4 Connector, wiring and plug JCT264 Straight adaptor for pipe JCT265-1 Control panel box JCT266 Grease line from one point lubrication to manifold JCT267 pipe adaptor JCT271A Pump speed reducer (sold only together with JCT239A-1) JCT272-1 Grease container JCT272-2 Screw (4pcs) JCT275-2 Cap (top part) JCT275-3 Cap (bottom part) JCT275-4 Screw (3pcs) JCT273A Grease pump primer nipple JCT276A Pressure check valve JCT279 Tube Compression Ring JCT282 Double Cone Compression Ring JCT288 Non-metallic clamp for cable JCT289 Non-metallic clamp for cable (2 pcs) JCT292 Transformer for autolube JCT295-1 Grease Manifold JCT295A Grease Fitting (10pcs) JCT315 Grease Line JCT316 Grease Line JCT317 Grease Line JCT318 Grease Line JCT319 Grease Line JCT320 Grease Line JCT321 Grease Line JCT322 Grease Line JCT323 Grease Line JCT324 Grease Line JCT350 Grease pump bleeder screw JCT350-1 Grease pump bleeder screw larger JCT353-1 Lubricator Housing JCT353B Bottom cover plate JCT353C Screw (12pcs) JCT353D Side cover JCT353E 90 Degree connector and cable JCT353F Inner cover plate JCT353G Clear cover plate JCT353H Screw (8pcs) JCT353J Screw (6pcs) JCT353K Drain plug JCT353L Screw (3pcs) JCT354 Metal Sensor and hardware JCT356-2 Lubrication Monitor JCT357 Bridge Rectifier

Kit Two: All items in Kit One plus: Disk to remove spherical roller bearings in pusher Disk to press in pushers bearings Disk to press in & out moving jaw bottom bearings Riser to support moving jaw to press in or out bottom shaft bearings Disk to remove bearings (bushings) in top of moving jaw Bar to press in & out rings for bottom shaft Disk to press bearings into flanges A & B Disk to press bearings (bushings) in top of moving jaw in their seat

Number of Devices Involved in the Pumping Process: From 1 to 3 Discharge/Cycle with Adjustable Pumping Element: 0.01 0.16 cc RPM: 22 Motor: 24 V dc 30 W 1.5 A Reservoir Capacity: 2 kg Maximum Working Pressure: 275BAR (3993 PSI) Recommended Lubricants: Grease Max. NLGI 2 Temperature: From -20C to +80C Discharge Outlet: G

Discharge/Stroke: 0.10cc 0.15cc 0.20cc Operating Pressure: From 15 bar to 275 bar Operating Temperature: From -20C to +80C Body Distributor: Galvanized Steel Number of Cycles/Minute: Maximum 250 Inlet: 1/8 Outlet: M10x1 Mounting Screws: M5x40 Lubricants: Grease Max. NLGI 2 Control Elements: Visual and Electric for Cycle and Overpressure indication Main Lines: Tube O.D. 10-8-6 Secondary Lines: Tube O.D. 6-4

Start by testing the cable connector on the side that leads to the motor. The two white wires on the end need to be checked for continuity as shown below. If there is continuity between these wires, this connection is not the cause of the issue. Proceed to the next step.

If all of the previous tests are successful, the last connection to check is the one at the PLC. Open the control panel and confirm that the white wire shown below is properly connected to the 12 port in the top of the PLC controller.

jaw crusher manufacture of crushing & screening equipments form india

A jaw crushers is a crushing machine designed considering a primary stage crushability for materials such as rock, mineral, ROM and building rubble. jaw crushers design focuses on compression type crushing with feed of material being received from the top of the crushing chamber that consists one side fix and other movable type cast manganese jaw liners, the moving jaw is fixed on a pitman which is connected to an eccentric shaft creating an elliptical motion while moving to and fro hence generating an inertia to perform crushing through compression. A jaw crushers assembly basically consist of body, headstock, toggle support, pitman, bearing housing and flywheels.

SMAN crushing equipments such as jaw crushers, cone crusher, vertical shaft impact (VSI), sand washing plant, wheel mounted plant are globally well accepted & regularly exported to Gulf region like Oman, United Arab Emirates (UAE), Saudi Arabia along with African countries like Kenya, South Africa, Angola, Zambia, Ethiopia, Botswana, Ghana, Malawi, Namibia, Uganda, Tanzania, Mozambique, Madagascar, as well as Asian countries like Sri Lanka, Bhutan, Nepal and several other parts of the world.

Shakti Mining Equipments Private Limited is renowned Manufacturer and Exporter of the widest range of Crushing & Screening Plants along with Road Compaction & Material Handling Equipments, covering a vast spectrum in Mining & Construction Equipment field.