jaw rock crusher

jaw crushers - mt baker mining and metals

Mt. Baker Mining and Metals jaw crushers are ready-to-run, right out of the crate. They are engineered for long life, with low energy consumption and durable, industrial-grade moving parts. Applications for use include:

Jaw crushers are the workhorse of the crushing industry for mining, construction, and demolition recycling. Mt. Baker Mining and Metals jaw crushers are industrial grade, continuous duty machines. They take large pieces of rock, ore, concrete, or other materials, and crush them down to smaller sizes, for further processing in a ball mill or hammer mill, or for use in ballast or fill applications.

We bought a turn-key ore processing system that included a hammer mill. The equipment did exactly what it was promoted to do and more. The combination of the jaw crusher with the hammer mill and shaker table did has good if not better than it was advertised by MBMM. I Read More

We have an MBMM 24 x 16 HD turnkey-scrap metal processor. We primarily process 6-8lb motor stators, smaller transformers and radiator ends to separate out the clean copper. We run this hard day after day and are very happy with how it performs and the on-going support from MBMM. This Read More

As a countertop fabricator, stone waste from the edges of the slabs is a constant headache and expense to deal with. We dispose of 5,000 lbs of cut-offs a day and the dumpster fees for disposal was getting out of hand. We purchased a crusher system from MBMM and have Read More

This customer reports they process mostlyPC boards populated with components and sell the concentrated mix of copper, base metals and precious metals to a copper refinery in Poland. Read More

The crusher (16 x 24 Jaw Crusher Module) is great! I probably have 300 hours on it and we are in the process of swapping around jaw plates. I am very impressed with your product and would have no hesitation in recommending you guys. Read More

rock crusher - eastman rock crusher

Granite is not easy to crush to sand, main equipment has PE-7501060 jaw crusher (coarse crusher), HP300 cone crusher (fine crusher), bin, 490110 vibrating feeder, B1000x22 conveyor belt, B1000x30m conveyor belt, B800x31 conveyor belt, 4YK2460 vibrating screen, etc. contact us!

In this case, we recommend the use of a PCZ1308 heavy hammer crusher with a feed size of 930x650mm, the feed particle size is less than 600mm, the motor power is 4P 132Kw, and the processing capacity of the equipment is 100-180t/h.

Eastman is a typical direct selling enterprise with green and standardized production plants. All the delivery of the equipment will be completed within the delivery period signed by the contract to ensure the smooth commissioning of the equipment.

Rock crushers have a wide range of suitable material to choose from, whether its soft or hard, or even very hard, rock crushers can reduce those large rocks into smaller rocks, gravel, or even rock dust.Here are some typical materials that break or compress by industry crushers, such as Granite, quartz stone, river pebble, limestone, calcite, concrete, dolomite, iron ore, silicon ore, basalt and other mines, rocks and slag.

Understanding the stages of crushing process and the types of crushers that best fit each stage can simplifies your equipment selection. Each type of crusher is different and used to achieve a certain end result.

Similarly, a certain output is expected at the end of each crushing stage for the next phase of the process. Aggregate producers who pair the correct crusher to the correct stage will be the most efficient and, in turn, the most profitable.

A jaw crusher is a compression type of crusher. Material is reduced by squeezing the feed material between a moving piece of steel and a stationary piece. The discharge size is controlled by the setting or the space between those two pieces of steel. The tighter the setting, the smaller the output size and the lower the throughput capacity.

As a compression crusher, jaw crushers generally produce the coarsest material because they break the rock by the natural inherent lines of weakness. Jaw crushers are an excellent primary crusher when used to prepare rock for subsequent processing stages.

Although the chamber is round in shape, the moving piece of steel is not meant to rotate. Instead, a wedge is driven around to create compression on one side of the chamber and discharge opening on the opposite side. Cone crushers are used in secondary and tertiary roles as an alternative to impact crushers when shape is an important requirement, but the proportion of fines produced needs to be minimized.

An impact crusher uses mass and velocity to break down feed material. First, the feed material is reduced as it enters the crusher with the rotating blow bars or hammers in the rotor. The secondary breakage occurs as the material is accelerated into the stationary aprons or breaker plates.

Impact crushers tend to be used where shape is a critical requirement and the feed material is not very abrasive. The crushing action of an impact crusher breaks a rock along natural cleavage planes, giving rise to better product quality in terms of shape.

Most aggregate producers are well acquainted with the selection of crushing equipment and know it is possible to select a piece of equipment based solely on spec sheets and gradation calculations. Still, theoretical conclusions must always be weighed against practical experience regarding the material at hand and of the operational, maintenance and economical aspects of different solutions.

The duty of the primary crusher is, above all, to make it possible to transport material on a conveyor belt. In most aggregate crushing plants, primary crushing is carried out in a jaw crusher, although a gyratory primary crusher may be used. If material is easily crushed and not excessively abrasive, an impact breaker could also be the best choice.

The most important characteristics of a primary crusher are the capacity and the ability to accept raw material without blockages. A large primary crusher is more expensive to purchase than a smaller machine. For this reason, investment cost calculations for primary crushers are weighed against the costs of blasting raw material to a smaller size.

A pit-portable primary crusher can be an economically sound solution in cases where the producer is crushing at the quarry face. In modern plants, it is often advantageous to use a moveable primary crusher so it can follow the movement of the face where raw material is extracted.

The purpose of intermediate crushing is to produce various coarser fractions or to prepare material for final crushing. If the intermediate crusher is used to make railway ballast, product quality is important.

In other cases, there are normally no quality requirements, although the product must be suitable for fine crushing. In most cases, the objective is to obtain the greatest possible reduction at the lowest possible cost.

In most cases, the fine crushing and cubicization functions are combined in a single crushing stage. The selection of a crusher for tertiary crushing calls for both practical experience and theoretical know-how. This is where producers should be sure to call in an experienced applications specialist to make sure a system is properly engineered.

jaw crusher - eastman rock crusher

Jaw crusher is a compression style rock crusher, useful in crushing the medium-hard to very hard material into a smaller particle size at primary crushing stage in the crushing circuit.Applicationsmining, quarry, construction waste recycling, aggregate making, etc.MaterialsLimestone, cobblestone, cobblestone, quartz, basalt, iron ore, granite, shale, sandstone, gypsum, and a variety of ores.

Eastman provides you with complete rock crushers and full list of components, original jaw crusher parts, form and function are a perfect fit.If your equipment breaks down, the productivity of the whole factory will be threatened. Critical wear parts are shipped with the goods to ensure they are available when you need them and to reduce maintenance time.Wear parts:

mining equipment | godfrey township | goldbelt global

The OLESI 4 bucket sample crusher is the perfect prosecuting tool, Light weight (65lbs)and portable. Available in 12v DC for battery operation, or standard 110v wall outlet. Both motors are identical in size so swamping outmotorsafter purchase to obtain a different voltage is a simple bolt on modification. Feed throat is 3" x 3.5" material grind size is adjustable down to3/16" minus. The OLESI 4is 1hp. Comes as seen ready to crush minus the bucket.This machine will outperform many jaw crushers weighing over 600 lbs. The OLESI 4has only one moving component making it very reliable and easy to maintain. All components are bolt on, now welds to crack and break. Made right here in America so you can always count on us for customer support and parts.

For fine grinding, the dc 24 is the most versatile Impact crusher on the market. Wet operation provides clean dust free environment. With the standard built in screening system you can assure your material will be ready for concentratorswith no need for addition classification. Available in Gas or Electric, this is a true production machine designed for nonstop operation.

A production grade primary crusher capable of reducing 8 " rocks to 1/2" minus at around 1500lbs per hour this machine is a joy to operate. It is so durable it can even chew up a few 3/4" bolts without a hick-up. Mated with the DC24 you have a small production plant that can produce material ready for concentrators.

Investigatingany material to determine if it has the valueneeded for profitable production scaleprocessing cansometimes takemonthsof tediousexamination before asatisfyinganswer is achieved. Most junior mining companies that fail, fail as a result of exhaustionrather than a lack of profitable material to work with. There are countless variables that will determine if a process will make money. GBG's goal is to eliminate one of those variables so you never have to ask yourself, maybe if we had a better machine?

Tired of spending weeks emailingback and forth with some sales person when all you want to know is, what is the price and how much are parts? At GBG we publish all prices up front and you can buy your parts right on our website.We keep partsin stock so you don't have to shut down your operation.

At GBG we do our best to keep machines in stock and ready to ship. With no long lead times you won't have to risk putting 50% upfront while you wait for your machine to arrive, usually weeks after promised.

But that does not meanwe are not willing to work with you to provide custom equipment to your specification. If you have special requirementsfor your machine, it may take a little longer but we are here to help make sure you get the right machine.

rock crusher- jaw& cone rock crushing machine

With the prosperity and development of the crushing industry, rock crusher is becoming more and more important. We often use it to crush limestone, river pebble, granite, basalt, and quartz stone and other materials. Moreover, itis widely used to crush ore and large pieces of material in mining smelting, building material, road, railway, water conservancy chemical industry and other fields.

The crusher has a bright prospect. With the development of the mining industry, more and more rocks appear. In order to save energy and generate economic benefits, people will pay more and more attention to the industrial rock crusher. As a result, itsdemand will increase significantly.

There are many types of rock crushers. Generally, itmainly consists of jaw crusher, cone crusher, hammer crusher, vertical shaft impact crusher, impact crusher and so on. According to the requirements of materials size, different types of crushers are used in different crushing stages. Here, Aimix will introduce detailed informations to you.

Firstly, You should consider the size of raw materials you want to process. If the materials are very big particles, you can choose the primary crushing machine(jaw rock crusher). Because jaw crusher is suitable for crushing large stone materials. On the contrary, you should choose Aimixs other kind of crusher machines(cone crusher orimpact crusher) in order to crush smaller stone materials.

Secondly, you should consider the performance of cheap rock crusher. Aimix, a reliable crusher supplier, adopts advanced technology to manufacture all kinds of crushers. Therefore, our crushers have simple structure, easy maintenance, stable performance and low operation cost. So you can choose our small rock crusher for sale without any hesitation.

Lastly, price is a very important factor you should think about. We willrecommend suitable crusher to different customers according to their budgets and requirements. We ensure that all customers will get best crusher with the most reasonable price.

Aimixs impact crusher is one important type of rock crusher machine for sale. It adopts the latest technology, absorbs the advantages of many domestic and foreign impact crushers, and has very superior performance. Its excellent features are as follows:

Lastly, the crushing ratio is large, and it can reach to 40%. So it can simplify the crushing process, can make the three section crushing into two or one section crushing, and reduce the equipment cost of the mineral processing factory.

This kind of portable rock crusher designed and manufactured by Aimix Group is a superior product. And it uses the most advanced technology and conception. Therefore, it has so many unparalleled advantages.

Firstly, the maintenance of the mini rock crusher machine is simple. The discharge port of cone crushers hydraulic motor can be adjusted. And cone crusher allows the fixed cone to be fully removed to adjust the collar nut to replace the liner, thus it can greatly simplify the replacement work of the liner. And all parts can be maintained or repaired from the top or side, so equipment maintenance is very convenient. And you can find more informations on Aimxs crusher maintenance manual.

Secondly, the rock crushing equipment has large productioncapacity. The cone crusher has higher speed stroke, so the rated power of the cone crusher is increased, and the processing capacity of the equipment is greatly improved.

Thirdly, this rock crusher machine has a two-way iron release hydraulic cylinder, which allows the iron to go through the crushing chamber, and reduces the shutdown due to debris in the crushing chamber.

Fourthly, large diameter spindle and heavy main frame ensure that the equipment has durable and reliable working condition. The independent thin oil lubrication system can ensure the bearing lubrication has double protection.

The type of rock crusher for sale is mainly composed of frame, rock crusher transmission shaft, eccentric sleeve, spherical bearing, crushing cone, adjusting device, adjusting sleeve, spring and discharging port. In order to give customers a better understanding of the crusher, Aimix will describe the detailed informations of the following parts .

Firstly, the main frame of the rock crushing plant. The main frame consists of the upper frame part and the lower frame part. The two parts are connected by hydraulic cylinder. The upper shelf is a welding piece, and the upper side of the shelf is welded with a wear-resistant copper plate. And the lower frame is a whole cast steel.

Secondly, the adjusting device. Hydraulic motor drives pinion, and the pinion drives the adjusting cap on the gear, thereby the fixed cone will be driven to rotate. In this way, the gap between the fixed cone and the mobile cone will be adjusted.

Third, hydraulic control station. It mainly includes fuel tank with oil table, motor oil pump, filter device, energy storage device, control device, pressure switch, safety protection device, etc. A terminal box and a button control cabinet are also equipped beside the small portable rock crushers.

The rock crushing machine mainly used in the primary stage is jaw crusher. As everyone knows, diesel jaw crusher is a coarsely crushing machine. Besides, this kind of crusher machine is widely used to crush rock and large pieces of materials in mining smelting, building material, road, railway, water conservancy, chemical industry and so on. PE400-600-jaw-crusherModel: PE-400*600 Feed opening size(mm): 400*600 Max.Feeding size(mm):340 Adjusting range of discharge opening(mm):40-100 Processing capacity(t/h): 16-60 Rotation speed of eccentric shaft(r/min):275 Mixing power(kw): 30 Total weight(T): 7 Dimension(L*W*H)(mm): 1730*1730*1760

The working principle of jaw rock crushers for sale is: when the stone crushing equipmentworks, motor drives belt and pulley to move, and the eccentric shaft drives the mobile jaw plate. When the mobile jaw plate rises, the angle between elbow plate and mobile jaw plate becomes larger. So the mobile jaw plate will be close to the fixed jaw plate. At the same time, materials can be crushed. When the mobile jaw plate down, the angle between elbow plate and the movable jaw becomes small.In addition,under the effect of rod and spring, the mobile jaw plate will be far from the fixed jaw plate. Meanwhile, the finished products will be discharged.

Crushing chamber of the gold rock crusher is composedof a fixed jaw plate and a mobile jaw plate. The latterplate is periodically reciprocated against the fixed jaw plate, sometimes separated, and sometimes closed. When they are separated, the material enters the crushing chamber and the finished product is discharged from the discharge port. When they are closed, the material between the two jaw plates is crushed by crushing, bending and splitting.

In short, this is how acrusher works. If you still have questions about the working principle ofthecrusher, you can contact us online or send us an e-mail. Aimix will provide you more detailed informations (such as: rock crusher youtube).

Impact crusher has wide applications. This kind of rock crushing equipment for sale has become the crucial equipment to crush stone materials in highway, high-speed railway, water conservancy project and other fields. The crusher for sale can processall kinds of coarse, medium and fine materials, such as: limestone, feldspar, calcite, granite, talc, barite, fluorite, rare earth, coke, coal gangue, gypsum, etc. Besides, this type of small rock crusher can be used inmetal and non-metallic mineral, metallurgy, cement, chemical, refractory, ceramic and other industrial sectors.

The mini rock crusher for saleis a crushing machine that uses impact energy to crushmaterials.Then, how does an small portable rock crusher for salework?When impact crusher is working, the rotordrivenby the motor has high-speed rotation.When the materials gointo the plate hammer area, they could be crushed byplate hammer on the rotor. Then materials are thrown to the counterattack device to be crushed again,and they are re-brokenbyhammer.The process is repeated, and the materialscan be repeatedlycrushed bythree counterattack cavitiesuntil the materialsare crushedto the required size. And then they are discharged from the discharge port.

In order to design and develop the perfect rock crusher plant, Aimxs experts have made great efforts. And this kind of crushercombineshigh crushing chamber and high crushing frequency. Moreover, Aimxs will introduce the working principle of rock crushing plant for sale.

When the mobile rock crusher for sale works, the V-belt, pulley, drive shaft, small bevel gear, and large bevel gear driven by the motor drive the eccentric sleeve to rotate. The axis of the rock crusher cone driven by the eccentric shaft sleeve swing rotationally, so that the surface of the crushing wall sometimes approaches and sometimes leaves the surface of the mortar wall. Therefore, materials in the the ring crushing chamber composed of fixed cone and mobile cone can be crushed by impacting, squeezing and bending constantly. After repeated squeezing, impacting and bending, materials can be crushed to the required particle size and discharged from the lower part.

In the case of unbreakable materials go into the crushing chamber or the machine is overloaded due to some reasons, the spring insurance system will work. The discharge port will be enlarged, and the unbreakable materials are discharged from the crushing chamber. If the impurities can not be dischargedwe can use cavity cleaning system. So that the discharge port will continue to increase. And the impurities can be discharged from the crushing chamber. Under the effect of the spring, the discharge port will automatically reset, and the gold crusher machine will back to normal work.

A stone crusher vibrating screen is needed in this crushing stage. In order to meet the requirements of the rock crushing industry, Aimix Group has been committed to the development and research of this kind of small scale rock crusher for several years. So far, our technology has reached world advanced level. Therefore, Aimixs vibratory screen has many superior advantages compared with ordinary vibratory sieve:

3. Itcan savemore energy than ordinary screens. 3YK1225-vibrating-screenModel: 3YK1225 Number of screen: 3 Screen area(): 9 Maximum feed size(mm): 400 Capacity(m3/h): 10-70 Vibration power(r/min):800-970 Double amplitude(mm):8 Motor power(kw): 5.5 Sieve angle(): 20 Total weight(kg): 3850 Long * wide * high(mm): 3070*1860*1210

Aimix, one of the most professional rock crusher manufacturers, has manufactured and designed all kinds of crusher machines and crusher plantsfor several years. So far, our products have been exported to more than 60 countries, such as: India, Iran, Indonesia, Kazakhstan, Malaysia, New Zealand, Oman, Pakistan, etc. In addition, we can customize all kinds of crusher machines and all the spare parts, such as: rock crusher screen, rock crusher cone for saleand so on. In addition, we have the best quality and the most reasonable price. Due to the reliable quality and professional service, our rock type crusher machines are popular with all the customers.

We suggest that you buy crushers from professional crusher machine suppliers! If you need to purchase a crusher equipment, you can contact us online. We will show you detailed rock crusher videos and give you products photos! Dont hesitate to choose us!

home - mt baker mining and metals

In the USA, Mt. Baker Mining and Metals (MBMM) builds high quality, robust, industrial machines used across many industries. Select an industry below to learn more about how our products can help you with your projects.

We bought a turn-key ore processing system that included a hammer mill. The equipment did exactly what it was promoted to do and more. The combination of the jaw crusher with the hammer mill and shaker table did has good if not better than it was advertised by MBMM. I Read More

We have an MBMM 24 x 16 HD turnkey-scrap metal processor. We primarily process 6-8lb motor stators, smaller transformers and radiator ends to separate out the clean copper. We run this hard day after day and are very happy with how it performs and the on-going support from MBMM. This Read More

As a countertop fabricator, stone waste from the edges of the slabs is a constant headache and expense to deal with. We dispose of 5,000 lbs of cut-offs a day and the dumpster fees for disposal was getting out of hand. We purchased a crusher system from MBMM and have Read More

This customer reports they process mostlyPC boards populated with components and sell the concentrated mix of copper, base metals and precious metals to a copper refinery in Poland. Read More

The crusher (16 x 24 Jaw Crusher Module) is great! I probably have 300 hours on it and we are in the process of swapping around jaw plates. I am very impressed with your product and would have no hesitation in recommending you guys. Read More

rock crushers

The size requirement of the primary rock crusher is a function of grizzly openings, ore chute configuration, required throughput, ore moisture, and other factors. Usually, primary crushers are sized by the ability to accept the largest expected ore fragment. Jaw crushers are usually preferred as primary crushers in small installations due to the inherent mechanical simplicity and ease of operation of these machines. Additionally, jaw crushers wearing parts are relatively uncomplicated castings and tend to cost less per unit weight of metal than more complicated gyratory crusher castings. The primary crusher must be designed so that adequate surge capacity is present beneath the crusher. An ore stockpile after primary crushing is desirable but is not always possible to include in a compact design.

Many times the single heaviest equipment item in the entire plant is the primary crusher mainframe. The ability to transport the crusher main frame sometimes limits crusher size, particularly in remote locations having limited accessibility.

In a smaller installation, the crushing plant should be designed with the minimum number of required equipment items. Usually, a crushing plant that can process 1000s of metric tons per operating day will consist of a single primary crusher, a single screen, a single secondary cone crusher, and associated conveyor belts. The discharge from both primary and secondary crushers is directed to the screen. Screen oversize serves as feed to the secondary crusher while screen undersize is the finished product. For throughputs of 500 to 1,000 metric tons per operating day (usually 2 shifts), a closed circuit tertiary cone crusher is usually added to the crushing circuit outlined above. This approach, with the addition of a duplicate screen associated with the tertiary cone crusher, has proven to be effective even on ores having relatively high moisture contents. Provided screen decks are correctly selected, the moist fine material in the incoming ore tends to be removed in the screening stages and therefore does not enter into subsequent crushing units.

All crusher cavities and major ore transfer points should be equipped with a jib-type crane or hydraulic rock tongs to facilitate the removal of chokes. In addition, secondary crushers must be protected from tramp iron by suspended magnets or magnetic head pulleys. The location of these magnets should be such that recycling of magnetic material back into the system is not possible.

Crushing plants for the tonnages indicated may be considered to be standardized. It is not prudent to spend money researching crusher abrasion indices or determining operating kilowatt consumptions for the required particle size reduction in a proposed small crushing plant. Crushing installations usually are operated to produce the required mill tonnage at a specified size distribution under conditions of varying ore hardness by the variation of the number of operating hours per day. It is normal practice to generously size a small crushing plant so that the daily design crushing tonnage can be produced in one, or at most two, operating shifts per working day.

jaw crusher | primary crusher in mining & aggregate - jxsc mine

Product Introduction JXSC jaw type rock crusher is usually used as a primary crusher and secondary crusher to reduce the size of medium-hard materials to smaller physical size. Jaw rock crushers are capable of working with the mobile crushing station, underground crushing because of its related small volume. Capacity: 1-1120TPH Max Feeding Size: 120-1200mm Application Mining, metallurgy, building materials, quarrying, gravel & sand making, aggregate processing, recycling, road and railway construction and chemical industry, etc. Suitable Material Granite, marble,basalt, limestone, coal, quartz, pebble, iron ore, copper ore, etc.

40 years of manufacturing and engineering experience keep us innovative and knowledge in the rock break machines and its applications, which thus provide reliable industry rocks crushers and solutions for every customer using jaw crusher manufacturers JXSC machines to meet their production goals. The jaw crusher machine family consists of different sized models that are designed to bring maximum output with minimum cost. Some workplaces have limited conditions and are unable to provide electricity or are underpowered. According to these conditions, JXSC specially designed diesel jaw crusher. The diesel-jaw crusher is actually with electric, but the original jaw crusher was added with a diesel engine equipment that a dual-purpose crusher.

JXSC the crushers machine with a non-welded frame has been proved that it has outstanding solid and durable strength. All the alloy casting frame components turn out that with premium quality, wear-resistant property.

The design of pitman and long stoke improves productivity and reduction. A wider feeding material opening increases the volume of insulating material and makes the ore material entering the crushers crushing chamber smoothly. A sharp angle makes the materials flow down speed faster and reduces the wear cost. Besides, the strike force could be stronger thus increase the production efficiency as well as the reduction ratio.

Types of jaw crushers: on the basis of the stone break equipment size and capacity can divide into a heavy and small(mini) portable jaw rock crushers. According to the working principle can be split into single toggle and double toggle jaw rock crushers machine.

A series of jaw stone crushers use compressive and squeezing force for reducing materials. This physical force is created by the two jaw plates, one of which is a movable plate and another is fixed, both of them are made of manganese. A V-shaped cavity, crushing chamber, is formed and the hydraulic discharge gap width of the crushing chamber, we can determine the suited feeding material size and discharging size, the width of top feeding is larger than that of bottom discharging.

Jaw crusher is a heavy-duty machine that crushes hard materials. So its hence muse be robustly constructed. Crusher frame is made from steel or cast iron. The jaws are made of cast steel. The liners are made fromNi-hard, Ni-Cr alloyed cast iron or manganese steel which can replaceable and use to reduce frame wear. The cheek plates are also made from hard alloy steel and installed to the sides of the crushing chamber to protect the frame from wear.

The jaws can be made in smooth or corrugated, but often corrugated. Because the latter crushing the hard and abrasive ores is better. The angle between the jaws is usually less than 26. This is because a large angle will cause the particle to slip which non-crush.

It uses curved plates to avoid the near the discharge of jaw crusher blocking. The bottom of the swinging jaw is concave, and the relative lower part of the fixed jaw is convex. The materials reduction in size when nears the exit. So the material is distributed over a larger area, and the jaws plates wear less.

The type of crushed materials determines how to design the max amplitude of swing of the jaw and the amplitude adjusted by changing the eccentric. The length from 1 to 7 cm depends on the crusher machine size. Jaw crushers are supplied in sizes up to 1,600 mm (gape)1,900 mm (width). For coarse crushing application (closed set~300 mm), capacities range up to 1200 tph.

Jaw crusher parts must have some wear after a period of use, but the easily damaged parts will wear out more. The price of crushing equipment with the same specifications and handling capacity is different in the material of parts.

Guard Plate The guard plate is made of high-quality high manganese steel, which is located between the fixed plate and the movable plate. The whole body is mainly to protect the jaw crusher frame wall.

Toothed Plate Tooth plate is divided into movable and fixed tooth plate, but both is made from high manganese steel casting. In order to prolong its service life, its shape is designed to be symmetrical. That is when one end of the wear can be used to turn the head. The movable and the fixed teeth plate are the main parts for stone crushing. So the movable teeth plate is installed on the movable jaw to protect the movable jaw.

Toggle Plate The toggle plate is a cast iron piece that has been precisely calculated. It is not only a force transmission component but also the safety parts of the crusher. When the crusher falls into the non-crushing material and makes the machine beyond the normal load, the toggle plate will immediately break. Then the crusher machine stops operation, thus avoiding the damage of the whole machine. The toggle plate and the toggle plate spacer adopt the rolling contact model which less attrition under normal use. It just needs smear a layer of grease on the contact surface is ok.

Triangular Belt When the motor transmits power, the triangle belt is connected with the pulley and the grooved pulley of the motor to drive the eccentric shaft and make the moving jaw move back and forth according to the predetermined track.

The tooth plate of the most jaw crushers are made of manganese steel, bearing linings are made of babbitt alloy, sliding blocks are made of carbon steel, toggle plates are made of cast iron, springs are made of 60SiMn. Regular Inspection and maintenance of the machine can extend its service life. In order to reduce customer costs, we will generally be in the purchase of customers are advised to buy some spare parts. Because once the parts need to be replaced, the temporary purchase will take some time. The wait time may cause the entire breakage line to suspend operations, thereby increasing operating costs.

In short, the jaw stone crushers are mainly used for primary crusher, the crushing stone is relatively large. The types of crusher machine's chamber are deep and no dead zone. It improves that the feeding capacity and output. The crushing ratio is large and the product particle size is even. Shim type outlet adjustment device, reliable and convenient, large hydraulic adjustment range that increased the flexibility of the equipment. Simple structure, reliable work and low operation cost. The adjustment range of hydraulic discharge opening is large, which can meet the requirements of different users, low noise and less dust.

Impact crusher for crushing medium-hard stones, and mostly used for secondary crusher. The impact crushers have a big feeding port, high crushing cavity, high material hardness, big block size and little stone powder. Convenient maintenance, economic and reliable, high comprehensive benefit.

Jiangxi Shicheng stone crusher manufacturer is a new and high-tech factory specialized in R&D and manufacturing crushing lines, beneficial equipment,sand-making machinery and grinding plants. Read More

jaw crushers | rock crushers | aggregate crusher | lippmann-milwaukee

All Lippmann heavy-duty jaw crushers feature an oversized, heat treated shaft forged of special alloy to provide an exceptionally large eccentric throw. These heavy-duty shafts are paired with two dynamically balanced flywheels, effectively reducing vibration on both portable and stationary crushers. The overhead eccentric configuration does not rely on gravity alone to move material through the chamber. Rather, the inward and downward movement of the swing jaw provides for a forced-feeding motion to maximize output. All shafts are machined and put through a rigorous inspection process before they enter production.

In order to optimize bearing life, only tapered roller bearings are used in Lippmann jaw crushers. The tapered bearings offer a combination of features that spherical bearings are unable to provide. When considering the adjustable clearance, line contact, true rolling motion and ability to carry both radial and thrust loads, the tapered roller bearing is an obvious choice for all jaw crushers. Lippmann proudly stocks a large inventory of all bearing sizes.

The automatic hydraulic toggle has greatly reduced the time it takes to change a jaw crushers setting. As jaw dies wear, the hydraulic toggle can be easily adjusted to maintain a constant closed side setting while in continuous operation. An added benefit of the Lippmann hydraulic toggle package is the ability to provide tramp release once an un-crushable has entered the crushing chamber. Nitrogen-powered automatic hydraulic toggles are available on all mid-sized to large model jaw crushers.

The automatic hydraulic toggle has greatly reduced the time it takes to change a jaw crushers setting. As jaw dies wear, the hydraulic toggle can be easily adjusted to maintain a constant closed side setting while in continuous operation. An added benefit of the Lippmann hydraulic toggle package is the ability to provide tramp release once an un-crushable has entered the crushing chamber. Nitrogen-powered automatic hydraulic toggles are available on all mid-sized to large model jaw crushers.

The automatic hydraulic toggle has greatly reduced the time it takes to change a jaw crushers setting. As jaw dies wear, the hydraulic toggle can be easily adjusted to maintain a constant closed side setting while in continuous operation. An added benefit of the Lippmann hydraulic toggle package is the ability to provide tramp release once an un-crushable has entered the crushing chamber. Nitrogen-powered automatic hydraulic toggles are available on all mid-sized to large model jaw crushers.

jaw crushers | mclanahan

Jaw Crushers are used to reduce the sizeof many different types of materials in many applications. The Jaw Crusher was first introduced by Eli Whitney Blake in 1858 as a double-toggle Jaw Crusher. Introduced in 1906, McLanahans Universal Jaw Crusher was one of the first modern era overhead eccentric Jaw Crushers. On the overhead eccentric style Jaw Crusher, the moving swing jaw is suspended on the eccentric shaft with heavy-duty double roll spherical roller bearings.

The swing jaw undergoes two types of motion: one is a swing motion toward the opposite chamber side (called a stationary jaw die due to theaction of a toggle plate), and the second is a vertical movement due to the rotation of the eccentric. These combined motions compress and push the material through the crushing chamber at a predetermined size.

More than 110 years of engineering and customer service experience keep customers running to McLanahan tomeet their production goals. McLanahan Jaw Crushers are proudly made in the USA and have imperial designs. With our grass roots design coupled with listening to customer needs for product enhancement over the years, McLanahan offers traditional hydraulic-shim adjustment Jaw Crushers as well asH-Series Jaw Crushers that featurehydraulic discharge setting adjustment, adjust-on-the-fly chamber clearing in the event the site loses power (once power is restored) and hydraulic relief for overload events with auto-reset.

Whether the traditional hydraulic-shim adjustment or the H-Series Jaw Crushers, both machines have an aggressive nip angle that providesconsistent crushing throughout the entire crushing chamber, which leads to increased production and less downtime on maintenance.

A Jaw Crusher uses compressive force for breaking material. This mechanical pressure is achieved by the crusher'stwo jaws dies, one of which is stationary and the other is movable. These two vertical manganese jaw dies create a V-shaped cavity called the crushing chamber, where the top of the crushing chamber is larger than the bottom. Jaw Crushers are sized by the top opening of the crushing chamber. For example, a 32 x 54 Jaw Crusher measures 32" from jaw die to jaw dieat the top opening or gape opening and54 across the width of the two jaw dies.

The narrower bottom opening of the crushing chamber is used to size the discharge material. A toggle plate and tension rods hold the pitman tight near the bottom of the moving swing jaw. The toggle plate is designed to perform like a fuse and protect the crusher in the event that an uncrushable materialenters the crushing chamber. As a rule, Jaw Crushers have a 6:1 or 8:1 ratio for crushing material. Still using the 32 x 54 Jaw Crusher example, the top size of thefeed entering the crushing chamber has to follow the F80 rule that 80% of the top size feed material is smaller than the gape opening. Using the F80 rule with the 32 x 54 Jaw Crusher, the32 gape opening equals a26 top sized feed, and with the 6:1 ratio of reduction, the discharge setting would be around 4.

Since the crushing of the material is not performed in one stroke of the eccentric shaft, massive weighted flywheels are attached to the eccentric shaft andpowered by a motor. The flywheels transfer the inertia required to crush thematerial until it passes the discharge opening.

While Jaw Crushers are mostly used as the first stage of material reduction in systems that may use several crushers to complete the circuit, the Jaw Crusher has also been used as a second-stage crushing unit. Depending on the application requirements, Jaw Crushers can be used in stationary, wheeled portable and track-mounted locations. The Jaw Crusher is well suited for a variety of applications, including rock quarries, sand and gravel, mining, construction and demolitionrecycling, construction aggregates, road and railway construction, metallurgy, water conservancy and chemical industry.

F100 is the maximum gape opening on a Jaw Crusher. F80 is the feed size to the Jaw Crusher, calculated by taking 80 times the gape opening divided by 100. P80 is the percent passing the closed side setting in tph.

A best practice, if possible, is to blend the material arriving from the source. This will ensure a constant and well-graded feed to the crushing chamber. In turn, this will produce a steady rate of tph andpromote inter-particle crushing that helps break any flat or elongated material. It also aids in equal work hardening the manganese jaw dies and prolonging the life of the jaw dies.

Usually a Jaw Crusher is in an open circuit, but it can be used in a close circuit if the return load is not greater than 20% of the total feed and the raw feed is free of fines smaller than the closed side setting.

Efficiency can be defined by the ratio of the work done by a machine to the energy supplied to it. To apply what this means to your crusher, in your reduction process you are producing exactly the sizes your market is demanding. In the past, quarries produced a range of single-size aggregate products up to 40 mm in size. However, the trend for highly specified aggregate has meant that products have become increasingly finer. Currently, many quarries do not produce significant quantities of aggregate coarser than 20 mm; it is not unusual for material coarser than 10 mm to be stockpiled for further crushing.

laboratory jaw crushers - gilson co

Laboratory Jaw Crushers are designed for economic size reduction of typical aggregates and common minerals at an output scaled for laboratory testing. Adjustable jaw openings allow close control of output size. High operating rpm promotes efficient size reduction with lower dust generation compared to other crushers and pulverizers. Crushers are mounted on sturdy welded steel base frames with CSA-rated electric motors and are fully equipped with pulleys, feed hoppers, and safety guards. Replacement Jaw Plate sets are available.

LC-27 2.25x3in Laboratory Jaw Crusher reduces 2in (50mm) aggregate, ore, and rock materials to a product with 80% passing a No. 14 (1.4mm) sieve. Jaw opening easily adjusts down to 1mm minimum to closely control output size. The maximum throughput is approximately 50lb (22kg) per hour at 525rpm. The rate of operation is regulated by the variable speed controller. Jaw plates are high-impact, wear-resistant AR450 steel. It has a 1hp electric motor. Electrical cord and plug are included for operation on 110V/50-60Hz electrical supplies. A variable speed controller can also operate on 220V/50-60Hz power sources with a slight reduction in speed.

LC-28 3x4in Laboratory Jaw Crusher reduces 3in feed aggregate and rock material to a product with 50% passing 0.25in (6.3mm) sieve. Jaw opening quickly adjusts from 0.375 to 1.5in (9.5 to 38mm). The operation of the overheadeccentric is regulated by the variable speed controller up to 375rpm and quickly crushes material for final testing or to prepare for secondary crushing. Throughput is up to 500 pounds (227 kg) per hour for most materials. High-manganese steel jaw plates can be rotated when worn for extended service life. The 3hp electric motor is 220V and operates on either 50 or 60Hz electrical supplies.

hartl crusher - the ultimate jaw and rock crusher

The HARTL CRUSHER'S extremely high throughput function with minimal wear costs ensures a high-value cubical and consistant end product. Thanks to its solid and robust build, our crusher is able to process natural rock as well as recycling materials. We take pride in ensuring that all our materials and components are top quality. With its ergonomic shape and innovative design, the HARTL CRUSHER's modern look typifies the whole Hartl product range.

* The production capacities vary based on material, feet size and gap setting. Indicated capacities based on medium hard material crushed under optimal conditions and taking the swivel time into account.

This is a flexible and mobile product which is used for processing natural rock and recycling materials economically on site, within the minimum space and the shortest time. The required material is immediately processed by the bucket crusher on the very spot where it has been collected, or happens to be! Once processed, the product can generally be replaced on the spot and put to use straightaway.

The HARTL CRUSHER enables you to expand or develop your line of business.Your investment in a HARTL CRUSHER is of lasting value, will very soon pay for itself, while also protecting the environment and natural resources.

8 top rock crusher brands

Were proud to sell and service a range of industry-leading rock crushers. From jaw crushers to cone crushers and from stationary plants to mobile crushers, we offer a selection of models and parts that can suit any rock crushing need so we have a wide-ranging familiarity with the industrys leading brands.

Pegson was well-known for dependable lines of jaw crushers and cone crushers. The company was headquartered in the UK, but American distributors have helped to facilitate the provision of Pegson machines on this side of the Atlantic for decades.

Cedarapids is also owned by Terex, but this brand is still on the market. Cedarapids crushers are designed specifically to be modular machines, allowing them to be flexible in application and making setup efficient.

Home to the number one portable crusher in the world, Eagle Crusher supports the industry with it's extensive catalog of equipment options. Eagle produces an extensive catalog of heavy-duty impact crushers, portable crushing and screening plants, jaw crushers, and conveyors.

They offer mining jaw crushers, cone crushers, impact crushers, roll crushers and primary gyratory crushers for mining, quarrying and aggregate production, and boast expertise in a broad range of applications from greenfield mining projects to site expansions.

Allis Chalmers is another long-respected company that, today, has been dissolved into several different entities (none of which continue to provide rock crushers). However, as with Pegson rock crushers, there are still many Allis Chalmers rock crushers and parts available for resale.

Its widely held that the Symons brothers designed the first spring cone crusher in the late 1940s. Today, Symons isnt a brand as much as it is a type of crusher; the word is still used to denote machines that use this cone crusher technique. However, since it was the original brand, it merits an inclusion on this list.

Extec is another rock crushing brand thats still widely available for resale. Extec was based in the UK with a network of global distributors and was known for its leading design and manufacturing of mobile crushing machines.

If youd like more insight into any of these brands, get in touch with us. At Mellott Company, we have experience in servicing a broad range of rock crusher brands, including all of those listed here. Were experts at navigating all of the different components of rock crusher selection, setup, and maintenance.