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american gold miner | gold mining equipment

Since 2009 we have been testing, researching, and building equipment with the single goal to find equipment that effectively removes fine gold from magnetic and nonmagnetic sands. In 2010 with our Black Gold Magnetic Separator we solved fine gold losses trapped in magnetic sands. In 2016 we were pleased to introduce the Neffco Centrifuge Bowl as the solution to recover fine gold from BOTH magnetic and nonmagnetic sands.

Our Black Gold Magnetic Separator was designed specifically for fine gold recovery and it is the most effective gold recovery magnetic separator on the market. But even with this ability, magnetic separation alone cannot solve the miners challenges.

Neffco bowl production started in the 1980s primarily to save hours of work in the gold finish room. Reason is that many sluice box clean-ups could generate 5 to 30 buckets of concentrates.and that 25-150 gallons of cons could easily be reduced in under an hour to just one gallon of concentrate with the Neffco bowl. Now, with todays high price for an ounce of gold, more miners are installing bowls into their wash-plants where fine gold losses are no longer acceptable losses.

An average gold recovery rate of 97% was found in tests taken by AmericanGoldMiner.com. Multiple tests were performed feeding sands with various levels of Iron sands, Garnet, Lead, Quartz, ranging from 10% to 100% Magnetite.

With miners interest in fine gold rapidly growing we decided in 2017 to take on moreextensive testing of fine and super-fine gold recovery rates. Test results are as follow:100-minus mesh(150 micron) to 200+plus(75 micron).94% recovery rate.200-minus(75 micron) to 400+plus(37 micron)84% recovery rate.400-minus(37 micron)62% recovery rate.Feed was ran at the rate of 1 ton per hour.

1) Instead of using a stack of single independent rings for riffles as all other centrifuges use, the Neffco bowl uses one continuous winding rubber riffle similar to a screw thread that spirals downward in the direction opposite of the bowls rotation. This opposite spiral creates continuous self-cleaning riffles by keeping the feed in a slurry state allowing the gold to pull out and press against the wall. This means the bowl can run all day without shutting down each hour to wash out packed riffles as is the case with other centrifuges.2) In a centrifuge bowl the centrifugal force pushes the gold not only OUTWARD but also UPWARD such that even when gold enters the riffles it is not securely trapped. In fact it will continue to migrate up the bowls wall over riffle after riffle until it is lost. Neffco riffles eliminate this loss by forming a gold trap undercut along the bottom of all the riffles. No other brand uses such a gold trap.

Weight: 165 lb Dimensions: 38x 38' x 25' tall Feed size: 1/8 minus Feed rate: 10% of slurry Water rate: 80 to 100 gpm Gold recovery to: 400 mesh Voltage: 110v 60hz and 3 phase **Feed rate: up to 8 tons/hr

eddy current separator

Electrical currents are induced in all conductors when exposed to an alternating magnetic field. The induced current generates a magnetic field in the conductor that opposes that of the alternating magnetic field. Presented in Figure 2 is a schematic illustration of generated eddy currents. In this particular example, the alternating magnetic field is produced by a series of permanent magnets mounted on the circumference of a rotor. The permanent magnets have alternating polarity. As the rotor revolves, an alternating magnetic field is produced and the rate of revolution determines the frequency of the alternating magnetic field. When a conductor, such as a metallic disc in the illustration, is placed in the alternating magnetic field, a closed loop current flow occurs.

The current loop in the conductor produces a magnetic field that is a mirror image of the alternating magnetic field. At any point in time, as shown in Figure 2, the induced magnetic field in the conductor directly opposes the alternating magnetic field. This opposition of magnetic fields produces an instantaneous repulsion in the conductor. The conductor is consequently repelled from the rotor. The alternating magnetic field has no effect on non-metallic materials as they pass through the magnetic field and discharge the rotor in a natural trajectory.

The repulsive forces in a rotating permanent magnetic field have been described in many publications. In generalized terms, the repulsive forces can be classified as either machine dependent or component dependent variables. The repulsive forces dependent on the machine characteristics are as follows:

Where H is the magnetic field intensity and f is the frequency of the alternating magnetic field. In the above example of a rotating permanent magnetic field, the frequency f can further be described as:

where n is the revolution of the rotor and p is the number of magnetic poles. The above relationship indicates that the repulsive force of the separator can be maximized utilizing extremely high magnetic fields in combination with high frequencies.

It was demonstrated that the relationship between the frequency of the alternating magnetic field in a rotating disc separator and the magnitude of rejection of closely sized aluminum is practically linear. Note that the frequency can also be expressed as the linear velocity of the magnets relative to the particle. This expression has been used in certain derivations.

where m is the mass, is the electrical conductivity, is the density, and S is the shape of the material. The above relationship indicates that the repulsive force on a component is maximized when the electrical conductivity is high and the density is low. Presented in Table 1 is the / factor for a variety of different metals. The relatively low specific gravity of aluminum results in a factor an order of magnitude higher than many common metals. Equation 3 also indicates that the overall mass of the component positively effects the force of repulsion.

The shape of the conducting component has a profound effect on the force of repulsion. The shape influences both the induced current loop induced and the proximity of the center of gravity of the component to the magnetic field. The force of repulsion increases exponentially approaching the drum surface. Although it is extremely difficult to accurately quantify the effect of random shapes to the force of repulsion, approximations have been made. Disc shaped conductors as well as cylindrical shaped conductors respond very favorable due to the relatively large induced current loops that are established. Small randomly shaped conductors, such as metallic particles in a crushed slag, also respond very favorable due to the close proximity to the magnetic field. A sphere responds with a relatively low force of repulsion due the small current loop that is induced with respect to mass. Multiple induced current loops can be established in conductors with irregular bends. The magnetic fields generated from these current loops counteract one another lowering the net repulsive force. Laminates of metallic sheets or plates will each have an individual interacting current loop resulting in a very low net repulsive force.

A typical eddy current separator is shown in Figure 5-30. This device is a modification of a linear induction motor in that it generates a sine wave of magnetic intensity, which travels down the length of the motor with alternatingnorth- and south-pole components. As the metal-rich concentrate passes over the linear induction motor, eddy currents are induced in an electrical conductor that appears on the surface of the table. The induced magnetic fields associated with the eddy currents in the metals interact with the moving field generated by the motor, which pushes the conductors (nonferrous metals) along the linear motor. All that is necessary to achieve removal is to orient the motor transverse to the direction of the feed, so as to repel the metal away from the main direction of travel. The mixed material is fed to one end of the nonmagnetic belt, which travels over the linear induction motors positioned on the underside of the belt. Recover)- of the metal concentrate is on the top side of the belt, where the material to be removed is ejected by the linear induction motor against the retaining wall and into the extract area. The rejects are not affected by the eddy currents and therefore flow along the lower portion of the belt area. Table 5-4 shows the performance of a typical linear induction motor in separating aluminium from a shredded refuse from which ferrous material has been removed.

Using the numbers in Table 5-4, the eddy current separator was able to achieve a recover) of only little more than 50% with a purity of only 89%not generally acceptable to secondary materials dealers. Thus, a hand removal of contaminants or additional screening is required after the eddy current separator has been used.

The eddy current separator is the most suitable technology for recycling nonferrous metals such as copper, aluminum, and others from industrial wastes and municipal solid wastes (MSW). Nowadays, eddy current separation is extensively used in recycling industries for automobiles (ELV), electronics (WEEE), demolition (D&CW), bottom ashes, and MSW, and for the material processing of nonferrous metals. According to equipment makers, about 500 such separators have been installed around Europe, and most of them within the past decade.This growth appears set to continue in the coming years. The materials treated by this technique must be free of ferrous metals to maintain separation efficiency and equipment. For this reason, most new eddy current separators are coupled with low-intensity magnetic separators as shown in Fig. 3.11.

The principle of eddy current separation is that an electric charge is induced in a conductor by changes in magnetic flux cutting through it. Such changes in magnetic flux can be achieved by using a rotating permanent magnet, and magnetic flux intensitycan be controlled by using an electrical conductor. The effect of such currents is to induce a secondary magnetic field around the nonferrous particles. This field reacts with the magnetic field of the rotor, resulting in a combined driving and repelling force that literally ejects the conducted particle from the stream of mixed materials. This repulsion force is incombination with the product belt speed and the optimisation of the product.

An Eddy current separator respond to the problem of separating nonferrous metals from the remainder of refuse and depend on the ability of metals to conduct electrical current. If the magnetic induction in a material changes with time, a voltage is generated in that material, and the induced voltage will produce a current, called an eddy current. The feed to an eddy current separator might be the reject component from air classifiers from which the ferromagnetic components (steel cans mostly) have been removed.

Many eddy current separators are inclined tables. Underneath the table are several large magnets that produce an electrical field. If a particle that conducts electricity slides down the inclined table, the electrostatic forces push it in a direction perpendicular to its path. Only those particles that conduct electricity (as the particles move down the inclined table and come under the influence of the charge field) are laterally displaced. Nonconductors are not affected by the charge field and drop straight down.

In recent years, the strength of permanent magnets has increased several fold. Rare earth permanent magnetic circuits now rival electromagnetic circuits in magnetic field strength without power consumption. This evolution of permanent magnets has provided a cost effective alternative for the generation of high intensity magnetic fields and has led to the successful re-introduction of the eddy-current separator.

Empirical testing has demonstrated that there are numerous metal recovery processes conducive to eddy-current separation. The repulsive force and the subsequent separation efficiency for any given conductor is complex and is dependent on several interacting variables. Quantitative studies have demonstrated that the shape and weight of the conducting component is an important parameter and necessitates the need for empirical testing.

The eddy-current separator has been successfully applied in several metal sorting and recovery operations. Through an improved understanding of the separation variables, the applications of the eddy-current separator have now progressed to finer materials and subsequently more selective separations. Relatively fine sized metal bearing slags and spent foundry casting sands as well as precious metal bearing electronic scrap demonstrated excellent metallurgical response to the eddy-current separator.

One, each Eddy Current Separator, to separate non-magnetic metals such as aluminum, copper, from other less dense material, such as plastic, complete including 12.75 diameter by 20 wide magnetic rotor with high speed rotating rare earth magnets, 20 In. wide urethane belt to transport material, one 304 SS hopper with 1.25 CuFt volume, one variable speed magnetic feeder with 3 wide x 16 long SS feed pan, all motors, drive, gear reducers, all belts/chains enclosed in OSHA Guards, moving conveyor portion of separator covered with enclosure with Lexan windows for viewing operation, 380 V/3 Ph/50 HZ Electrical control panel, frequency inverter for variable speed of conveyor, apx. dimensions of 155 x 78 x 65(H). Pilot Plant size, with approximate capacity range of 600 Lbs. to 4,000 Lbs. per hour, depending upon material processed. Ship Weight : 1,600 Lbs. Ship Volume: 450 CuFt

Splitter assembly, to cut metal material separated from stream by eddy current, and channel it to a separate discharge, with adjustable splitter, Lexan windows. Adds 2 Feet to length of Eddy Current Separator.

Prices are net and are valid for a period of 60 days, unless otherwise noted. If you find the above equipment to be of interest, require additional information, or if we may be of further assistance, please contact us.

Eddy Current Separators remove nonferrous metals such as aluminum, die-cast metal, and copper from nonmetallic material. MPIs proven eddy current technology ensures high separation rates. State-of-the- art system controls and features combined with technological advances result in improved nonferrous metal removal, particularly when trying to separate smaller particles such as aluminum and brass from non-conductive material.

An ultra-high-strength magnetic rotor that houses rare earth magnets spins at a high RPM. The magnetic rotor, attached to a motor driven shaft, spins independently and at a much higher speed than the conveyor belt pulley, creating a high frequency reversing magnetic field. Commingled material flows along the belt. When nonferrous product, such as aluminum, passes over the rotor, the spinning magnets generate an eddy current. This causes the aluminum to be repelled and thrown by the separator. Product, such as plastic, glass or other materials which are not conductive, simply fall off the end of the separator into a bin.

The term secondary recovery has recently brought on a new meaning in view of the depletion of natural resources, energy conservation, plant optimization, and the environmental consciousness that has led to hazardous waste management, recycling, and secondary processing. Many secondary recovery processes are being developed applying mineral processing technology. Gravity separation, magnetic separation, and flotation have all emerged as implicit methods for recovering residual values from various process streams and hazardous constituents from waste streams.

Recently, a technique for concentrating metallics has been successfully re-introduced. Although the concept of the eddy-current separator was developed over a century ago, (Patent 400317 issued to Thomas Edision on March 26, 1889) it was not until this last decade that it gained prominent acceptance.

The evolution of permanent magnets has provided a cost effective alternative for the generation of high intensity magnetic fields. High energy permanent magnets have substantially reduced the captial and operating costs over the electromagnetic circuits employed in antecedent eddy-current separators. Specifically, in recent years, the strength of permanent magnets has increased several fold with neodymiun-boron-iron rare earth magnets now providing an energy product of 35 million gauss-oersted. Figure 1 shows the evolution in the strength of permanent magnets. The development of these rare earth magnets has led to the design of circuits possessing a magnetic force an order of magnitude greater than that of conventional permanent magnetic circuits.

In recent years the eddy-current separator has been successfully applied in several metal sorting and recovery operations. Most common is the sorting of metal from shredded automobile scrap and municipal waste. The separator has however advanced to the point where it has direct application in the beneficiation of fine sized metals. Relatively fine sized metal bearing slags and spent foundry casting sands as well as precious metal bearing electronic scrap demonstrated excellent metallurgical response to the eddy-current separator. The applications of the eddy-current separator have progressed to finer materials and subsequently more selective separations.

black sand concentrators

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gold mining equipment for sale - jxsc machine

JXSC gold mining solutions design allows you to start recovering minerals with a base wash plant (scrubber / concentrator) unit. Various crushing, milling equipment can be ordered to make your solution more comprehensive. This can be implemented at a later stage, once you have begun to see an initial return on investment. This way, JXSC provides miners with a low capital starting point. The income that these base plants generate can then be used to fund their further expansion and enhance recovery.

magnetic separation for mineral processing | bunting

Bunting is committed to helping customers across the mineral processing industry to break ground as our equipment assists them in solving challenging problems. We dig down to find the root cause of their problems and use specialty software to custom-design the best solutions to fit the customers needs. We offer exceptionally rugged magnets and heavy-duty magnetic separation equipment specifically to cater to customers in the aggregate, mining, and mineral industries. Working with these materials is tough, but Bunting equipment is even tougher. Our magnetic separation equipment will protect the other equipment utilized in your facility and allow you to deliver the highest purity product to your customers.

Bunting provides equipment to help mineral processing companies by using magnetic separation technology to remove metal contaminants from product lines and providing metal detection equipment to alert operators of ferrous and non-ferrous metal hazards trapped within greater product mass. All of our equipment is designed to be low-maintenance and operator friendly to increase efficiency and decrease downtime in your production.

Magnetic separation utilizes powerful magnets to pull out ferrous metal contaminants from a product line, trapping them against the face of the magnet and ensuring they cannot re-enter the product stream. The strength of the magnetic field means that continued product flow, no matter how rapid, will not be able to dislodge the ferrous material from where it has been initially trapped. Bunting offers magnetic separation equipment suitable for heavy-duty applications, with rugged construction designed for handling large amounts of material.

Metal detection systems generate an electromagnetic field that material is flowed through, sensing and rejecting any ferrous or non-ferrous metal that is hidden within the product. In situations where a magnetic separator may be unable to remove a non-ferrous contaminant, such as aluminum, a metal detector is able to sense this metal and remove the contaminated section of product from the greater flow of operations.

All of our products are custom designed according to the customers specifications, allowing for them to integrate seamlessly into the existing production environment. Our team of engineers works with each customer to deliver a personalized piece of equipment with the physical dimensions to best fit your space and the magnetic components that best suit your separation and detection needs.

Induced roll magnetic separators are used for the continuous extraction of small magnetic particles from certain minerals to produce mineral purification for a wide range of mineral and ceramic processing industries.

Induced roll magnetic separators are used for the continuous extraction of small magnetic particles from certain minerals to produce mineral purification for a wide range of mineral and ceramic processing industries.

The Magnetic Drum Separator is normally installed at product discharge points and incorporates a 150 180 degree magnet system, encased in a stainless steel shell, or manganese wear plates for severe application.

The Magnetic Drum Separator is normally installed at product discharge points and incorporates a 150 180 degree magnet system, encased in a stainless steel shell, or manganese wear plates for severe application.

iron ore, gold ore, copper magnetic separator machine by china manufacture

Iron Ore, Gold Ore, Copper Magnetic Separator by China Manufacture Foshan Wandaye Machinery Company Limited is a national high-tech enterprise,owns a number of invention patents, with research and development production,major products are: magnetic separator for non-metallic mineral raw materials, ceramic glaze, metal, plastics, food and all kinds of industries.The main products are: electromagnetic Slurry separator, electromagnetic powder machine, permanent magnetic separator vertical ring electromagnetic separator,vertical ring permanent magnetic separator and different sizes of magnetic plates, magnetic rod, drawer type magnetic separator etc; Our company possesses professional technical team and sophisticated laboratory,can be customized for magnetic separator. Wandaye Limited since 2014 get involved in domestic and international mineral processing engineering technology and the fields of whole line project design etc . Product characteristic Magnetic separator are arranged in stainless steel tanks, according to a certain distance and height,is widely used in ceramic glaze, pulp, chemical industry, food industry such as iron removed liquid raw materials.(magnetic rod can be customized) Working principle Raw material into the 2.5 inch pipe inlet, through the a30 mm gap below the adjustable damper, and then into the iron box and be captured, and finally, raw material slowly rising. Application scope The magnetic bar is widely used in the following industries such as mine, raw material of ceramic, chemical, medicine, mechatronics, paint and pigment, food processing.

Foshan Wandaye Machinery Company Limited is a national high-tech enterprise,owns a number of invention patents, with research and development production,major products are: magnetic separator for non-metallic mineral raw materials, ceramic glaze, metal, plastics, food and all kinds of industries.The main products are: electromagnetic Slurry separator, electromagnetic powder machine, permanent magnetic separator vertical ring electromagnetic separator,vertical ring permanent magnetic separator and different sizes of magnetic plates, magnetic rod, drawer type magnetic separator etc; Our company possesses professional technical team and sophisticated laboratory,can be customized for magnetic separator. Wandaye Limited since 2014 get involved in domestic and international mineral processing engineering technology and the fields of whole line project design etc .

Magnetic separator are arranged in stainless steel tanks, according to a certain distance and height,is widely used in ceramic glaze, pulp, chemical industry, food industry such as iron removed liquid raw materials.(magnetic rod can be customized)

magnetic separator machine | gold separator equipment jxsc mining

Magnetic separation is a widely used mineral separation method based on the difference of magnetic properties between different minerals, separate target minerals in the inhomogeneous magnetic field. The magnetic separator is used for mineral ore dressing of magnetite, pyrrhotite, ilmenite, wolframite, manganese, rare earth ore and other materials with a particle size of less than 3 mm, and is also used for iron removal operations of coal, non-metallic minerals, building materials and the like. Types of magnetic separator 1. According to the processing media, it can be divided into dry type and wet type magnetic separator. (1) Dry-type magnetic separator mainly for sorting large and coarse grains of strong magnetic ore and fine-grained weak magnetic ore. (2) Wet type magnetic separator mainly for sorting fine-grained strong magnetic ore and fine-grained weak magnetic ore. 2. According to the strength of the magnetic field, the magnetic separator is divided into the weak magnetic separator (H<2500 guass), medium magnetic separator (H<6000 Guass), and strong magnetic separator (H>6000 Guass).

JXSC, a magnetic separator manufacturer, has four types of magnetic separator machine: Dry drum magnetic separator, High-intensity magnetic separator, Three-disc dry magnetic separator, and Wet drum magnetic separator.

Wet type magnetic separator MAX. magnetic force: 8000gs Application: separating the magnetic mineral from the 3~0 mm fine-grain mixture. Especially suitable for iron removal and purification in non-metallic minerals, such as quartz sand and potassium feldspar. The magnetic separator uses magnets to attract magnetic materials to separate out the magnetic components of the mixture feed. When the slurry enters the magnetic field, the ferromagnetic mineral is adsorbed on the surface of the cylinder, the weak magnetic and non-magnetic minerals are washed out by the water flow, all of them are discharged from different outlets. Features Feeding and discharging continuously low downtime. High magnetic force and high magnetic field gradient.

The three-disc electromagnetic separator is suitable for dry separation of titanium ore, rare earth ore, tungsten tin ore, chromite, niobium and tantalum ore, limonite, zirconium, disthene, monazite, andalusite, disthene, feldspar, quartz and other metallic minerals with different magnetic properties, or for iron removal of non-metallic materials. Features 1. Very high magnetic field intensity 16000gauss - 20000gauss 2. This separator can separate four different minerals in one time. 3. This separator can get the final concentrate of three to four minerals. 4. Ta & Nb grade can reach 60% by using this separator. 5. It's easy to install, adjust, and operate. 6. The magnetic intensity of each disc is adjustable from 1000-20000 gauss, could be used for other mineral concentrations.

The dry magnetic separator is used for sorting dry magnetic minerals, and is mainly used for selecting large-sized, coarse-grained ferromagnetic ores and fine-grained weak magnetic ores. It has three types of single disc (diameter = 900 mm), double disc ( = 576 mm) and three discs ( = 600 mm). The magnetic field strength can reach 880-1440 kA/m. The magnetic system of the dry magnetic separator is made of high-quality ferrite material or composited with rare earth magnet steel. The average magnetic induction intensity of the cylinder table is 100-600 mT. The factors affecting the dry magnetic separator are mainly ore properties (ore grade, magnetism, particle size and moisture), equipment performance and operation. Features High separating efficiency, do great help for ultra-poor magnetite; water-saving, suited for the water-deficient area; light weight, reliable operation and convenient maintenance.

Mining Equipment Manufacturers, Our Main Products: Gold Trommel, Gold Wash Plant, Dense Media Separation System, CIP, CIL, Ball Mill, Trommel Scrubber, Shaker Table, Jig Concentrator, Spiral Separator, Slurry Pump, Trommel Screen.

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