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Product Introduction JXSC jaw type rock crusher is usually used as a primary crusher and secondary crusher to reduce the size of medium-hard materials to smaller physical size. Jaw rock crushers are capable of working with the mobile crushing station, underground crushing because of its related small volume. Capacity: 1-1120TPH Max Feeding Size: 120-1200mm Application Mining, metallurgy, building materials, quarrying, gravel & sand making, aggregate processing, recycling, road and railway construction and chemical industry, etc. Suitable Material Granite, marble,basalt, limestone, coal, quartz, pebble, iron ore, copper ore, etc.
40 years of manufacturing and engineering experience keep us innovative and knowledge in the rock break machines and its applications, which thus provide reliable industry rocks crushers and solutions for every customer using jaw crusher manufacturers JXSC machines to meet their production goals. The jaw crusher machine family consists of different sized models that are designed to bring maximum output with minimum cost. Some workplaces have limited conditions and are unable to provide electricity or are underpowered. According to these conditions, JXSC specially designed diesel jaw crusher. The diesel-jaw crusher is actually with electric, but the original jaw crusher was added with a diesel engine equipment that a dual-purpose crusher.
JXSC the crushers machine with a non-welded frame has been proved that it has outstanding solid and durable strength. All the alloy casting frame components turn out that with premium quality, wear-resistant property.
The design of pitman and long stoke improves productivity and reduction. A wider feeding material opening increases the volume of insulating material and makes the ore material entering the crushers crushing chamber smoothly. A sharp angle makes the materials flow down speed faster and reduces the wear cost. Besides, the strike force could be stronger thus increase the production efficiency as well as the reduction ratio.
Types of jaw crushers: on the basis of the stone break equipment size and capacity can divide into a heavy and small(mini) portable jaw rock crushers. According to the working principle can be split into single toggle and double toggle jaw rock crushers machine.
A series of jaw stone crushers use compressive and squeezing force for reducing materials. This physical force is created by the two jaw plates, one of which is a movable plate and another is fixed, both of them are made of manganese. A V-shaped cavity, crushing chamber, is formed and the hydraulic discharge gap width of the crushing chamber, we can determine the suited feeding material size and discharging size, the width of top feeding is larger than that of bottom discharging.
Jaw crusher is a heavy-duty machine that crushes hard materials. So its hence muse be robustly constructed. Crusher frame is made from steel or cast iron. The jaws are made of cast steel. The liners are made fromNi-hard, Ni-Cr alloyed cast iron or manganese steel which can replaceable and use to reduce frame wear. The cheek plates are also made from hard alloy steel and installed to the sides of the crushing chamber to protect the frame from wear.
The jaws can be made in smooth or corrugated, but often corrugated. Because the latter crushing the hard and abrasive ores is better. The angle between the jaws is usually less than 26. This is because a large angle will cause the particle to slip which non-crush.
It uses curved plates to avoid the near the discharge of jaw crusher blocking. The bottom of the swinging jaw is concave, and the relative lower part of the fixed jaw is convex. The materials reduction in size when nears the exit. So the material is distributed over a larger area, and the jaws plates wear less.
The type of crushed materials determines how to design the max amplitude of swing of the jaw and the amplitude adjusted by changing the eccentric. The length from 1 to 7 cm depends on the crusher machine size. Jaw crushers are supplied in sizes up to 1,600 mm (gape)1,900 mm (width). For coarse crushing application (closed set~300 mm), capacities range up to 1200 tph.
Jaw crusher parts must have some wear after a period of use, but the easily damaged parts will wear out more. The price of crushing equipment with the same specifications and handling capacity is different in the material of parts.
Guard Plate The guard plate is made of high-quality high manganese steel, which is located between the fixed plate and the movable plate. The whole body is mainly to protect the jaw crusher frame wall.
Toothed Plate Tooth plate is divided into movable and fixed tooth plate, but both is made from high manganese steel casting. In order to prolong its service life, its shape is designed to be symmetrical. That is when one end of the wear can be used to turn the head. The movable and the fixed teeth plate are the main parts for stone crushing. So the movable teeth plate is installed on the movable jaw to protect the movable jaw.
Toggle Plate The toggle plate is a cast iron piece that has been precisely calculated. It is not only a force transmission component but also the safety parts of the crusher. When the crusher falls into the non-crushing material and makes the machine beyond the normal load, the toggle plate will immediately break. Then the crusher machine stops operation, thus avoiding the damage of the whole machine. The toggle plate and the toggle plate spacer adopt the rolling contact model which less attrition under normal use. It just needs smear a layer of grease on the contact surface is ok.
Triangular Belt When the motor transmits power, the triangle belt is connected with the pulley and the grooved pulley of the motor to drive the eccentric shaft and make the moving jaw move back and forth according to the predetermined track.
The tooth plate of the most jaw crushers are made of manganese steel, bearing linings are made of babbitt alloy, sliding blocks are made of carbon steel, toggle plates are made of cast iron, springs are made of 60SiMn. Regular Inspection and maintenance of the machine can extend its service life. In order to reduce customer costs, we will generally be in the purchase of customers are advised to buy some spare parts. Because once the parts need to be replaced, the temporary purchase will take some time. The wait time may cause the entire breakage line to suspend operations, thereby increasing operating costs.
In short, the jaw stone crushers are mainly used for primary crusher, the crushing stone is relatively large. The types of crusher machine's chamber are deep and no dead zone. It improves that the feeding capacity and output. The crushing ratio is large and the product particle size is even. Shim type outlet adjustment device, reliable and convenient, large hydraulic adjustment range that increased the flexibility of the equipment. Simple structure, reliable work and low operation cost. The adjustment range of hydraulic discharge opening is large, which can meet the requirements of different users, low noise and less dust.
Impact crusher for crushing medium-hard stones, and mostly used for secondary crusher. The impact crushers have a big feeding port, high crushing cavity, high material hardness, big block size and little stone powder. Convenient maintenance, economic and reliable, high comprehensive benefit.
Jiangxi Shicheng stone crusher manufacturer is a new and high-tech factory specialized in R&D and manufacturing crushing lines, beneficial equipment,sand-making machinery and grinding plants. Read More
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What is a cone crusher? It is a kind of advanced crusher with high power, large crushing ratio and high productivity. It is also known as spring cone crusher. Itis suitable for crushing medium-hard or harder minerals and rocks. It has reliable structure, high production efficiency, easy operation and other characteristics.
As a leader of mining machinery, the type of crusher is widely used in various fields. Firstly, itcan be applied in metal and non-metallic mineral, cement plant, construction, gravel, metallurgical and other industries. Secondly, it is used to crush iron ore, nonferrous metal ore, granite, limestone, quartzite, sandstone, pebble and so on. Lastly, trio cone crusher can be used in gravel field, concrete mixing plant, dry mortar, power plant desulfurization and other fields. And this kind of ore crusher for sale is becoming more and more important in many industries.
This kind of crusher machine is mainly composed of frame, transmission shaft, eccentric sleeve, spherical bearing, crushing cone, adjusting device, adjusting sleeve, spring and discharging port. In order to give customers a better understanding of the crusher, Aimix will describe the detailed informations of the following parts .
1. The main frame of the cone crusher for sale: the main frame consists of the upper frame part and the lower frame part. The two parts are connected by hydraulic cylinder. The upper shelf is a welding piece, and the upper side of the shelf is welded with a wear-resistant copper plate. And the lower frame is a whole cast steel.
2. The adjusting device: hydraulic motor drives pinion, and the pinion drives the adjusting cap on the gear, thereby the fixed cone will be driven to rotate. In this way, the gap between the fixed cone and the mobile cone will be adjusted.
3. Hydraulic control station: it mainly includes fuel tank with oil table, motor oil pump, filter device, energy storage device, control device, pressure switch, safety protection device, etc. A terminal box and a button control cabinet are also equipped beside the crusher.
When cone crusherworking, the V-belt, pulley, drive shaft, small bevel gear, and large bevel gear driven by the motor drive the eccentric sleeve to rotate. The axis of the crusher cone driven by the eccentric shaft sleeve swing rotationally, so that the surface of the crushing wall sometimes approaches and sometimes leaves the surface of the mortar wall. Therefore, materials in the the ring crushing chamber composed of fixed cone and mobile cone can be crushed by impacting, squeezing and bending constantly. After repeated squeezing, impacting and bending, materials can be crushed to the required particle size and discharged from the lower part.
In the case of unbreakable materials go into the crushing chamber or the machine is overloaded due to some reasons, the spring insurance system will work. The discharge port will be enlarged, and the unbreakable materials are discharged from the crushing chamber. If the impurities can not be discharged, we can use cavity cleaning system. So that the discharge port will continue to increase. And the impurities can be discharged from the crushing chamber. Under the effect of the spring, the discharge port will automatically reset, and the machine will back to normal work. This ishow the equipment works.
Firstly, cone crusher maintenance is easy. The discharge port of crushers hydraulic motor can be adjusted. And itallows the fixed cone to be fully removed to adjust the collar nut to replace the liner, thus can greatly simplify the replacement work of the liner. And all crusher machinesparts can be maintained or repaired from the top or side, so equipment maintenance is very convenient. And you can find more informations on Aimxs cone crusher maintenance manual.
Secondly, it has large processing capacity. Thecrusherhas higher speed stroke, so the rated power of the cone crushing machine is increased, and the processing capacity of the equipment is greatly improved.
Thirdly, single cylinder hydraulic cone crusher has a two-way iron release hydraulic cylinder, which allows the iron to go through the crushing chamber, and reduces the shutdown due to debris in the crushing chamber.
Fourthly, large diameter spindle and heavy main frame ensure that the equipment has durable and reliable working condition. The independent thin oil lubrication system can ensure the bearing lubrication has double protection.
It is not difficult to find that different crushermachines have different prices. Maybe you need to spend a lot of time to choose a suitable machine among many suppliers. Here, I recommend you to choose thecrusherfrom Aimix. As a professional crusher supplier, we have various types of cone crushers for sale, such as cs cone crusher.
Aimixs crushershave reasonable structure, advanced technology, reliable working condition, and low operating cost. All partshave wear-resisting protection. So the maintenance cost will be reduced to a minimum, and the service life can be increased by more than 30%. Therefore, you dont need to spend money to change spare parts or repair the machine frequently.
It is an integrated mobile cone crusher with spring and hydraulic cylinder. It can crush all kinds of medium hardness and high hardness materials. Besides, it has a wide applications, and it mainly used in mining, chemical, road, bridge construction, construction and other industries.
It mainly has four different crushing cavities: coarse type, medium type, fine type and superfine type. Compared with the similar models of the VSC series crusher, it has the best combination of crushing frequency and eccentricity. The combination can make crushing materials more fine and production capacity higher. In addition, it enhances the lamination crushing effect between the materials and makes the particle shape of the material more beautiful.
1. The shape of their crushing chamber is different. In order to meet the requirements of the feeding size, the two cones of gyrotary crusher are steeply inclined. However, the two cones of the cone type crusher are gently inclined. And in order to control the size of the finished products, the portable cone crusher has a parallel crushing area in the lower part of the crushing chamber.
2. The suspension of the movable cone is different. The cone of the gyratory crusher is suspended from the crossbeam of the frame. However, the crusher cone for sale of the cone crusher is supported by the spherical bearing.
4. Discharge ports adjustment methods are different. The gyratory cone crusher uses the change of the movable cone to adjust the size of the discharge port, while the other kind of crusher uses the height of the fixed cone to adjust the width of the discharge port.
When we choose crushing equipment, we should consider the nature of the ore, the requirement of product size, and equipment configuration conditions. To crush the same quantity of flaky or long strip hard ore, you can choose a cone type crusheror more than two set of jaw crushers. To save your production cost, it is better to choose former one. Especially when the coarse crushing plant configuration placed on the slope terrain, this program is more favorable. When crushing wet and sticky ore, you should choose jaw crusher. As for crushing under the pit, you should always choose a jaw crusher plant.
With the development of mining industry, mining machinery manufacturers also become more and more. Therefore, it is very difficult to choose a reliable supplier among many manufacturers.Our company specializes in the production of all kinds of crushers. We not only have this kind ofcrusher for sale, but also have other kind of related crushers for sale. If you need other kinds of crusher plants, you can also contact us. If you want to purchase a crusher, we can provide you more detailed informations. You can know more about cone crusher operation and cone crusher diagram by sending us an email. We will provide you best products and professional services!
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