Sand making production line is also called sand and stone production line. And the sand production line is a kind of special equipment for producing construction sand and stone. The sand making machine for sale is often needed in many fields, and this processing line can meet the requirements of simultaneous production of stone and artificial sand.
Compared with traditional sand making machine, Aimixs sand manufacturing process can save 50% energy. The sand manufacturing plant can crush rock, sand, gravel and other materials into various size in accord with the requirement of construction sand. Sand made by sand production line has uniform size and high compression strength, and this kind of sand is much more in line with the construction requirements than the sand processed by the ordinary hammer sand crusher machine.
Firstly, the feeding system. The system send raw material to sand crusher and sand screening machine. According to crush and screen process, feeding equipment includes vibrating feeder and other types of feeding machines.
Secondly, the crushing system. The system is the heart of the whole set of sand processing equipment. The work of sand crushing plant system is to crush different varieties of ore raw materials into the required size of the finished product. A complete stone production line includes many crushers. These crushing machines have different functions, and complete the crushing operation together.
Thirdly, the screening and transporting system. The system screens the ore which are crushed by crushing machinery. In the compound sand and stone production line, sand and stone need to be separated, and the separated material needs to be transported to the respective site. The sand screening equipment used in this process is generally a linear vibrating screen or other sand sieve machine.
When sand making production line is working, large pieces of stone stored in the silo are transported by the vibrating feeder into the jaw crusher for crushing coarsely. The belt conveyor delivers the coarsely crushed materials into the cone crusher (or impact crusher) for crushing. And then the belt conveyor carries the crushed materials to the vibrating screen for screening. The finished sands(materials above the sieve) are transported by the belt conveyor to the sand washing machine for washing, and then they are sent to the finished product stack with belt conveyor. Large particles stone(materials under the sieve material) are delivered by the belt conveyor to the vertical mobile impact crusher (sand making machine) for crushing finely. Finely crushed stones will be sent by the belt conveyor again into the vibrating screen for screening. In this way, closed loops are formed. This is how do you make sand with a sand processing line.
Aimixs rock sand manufacturing process line adopts the most advanced technology, and it has reliable performance, reasonable design, easy operation, high efficiency and other characteristics. Moreover, its Production capacity is from 50t/h to 500t/h, and the finished product size can be graded on the basis of users different needs. There are three major performance advantages of Sand processing line:
Firstly, our sand making machine for salehas more convenient maintenance method. Compared with other production line, its maintenance is simple. The wearing parts adopt the high-strength and wear-resistant material, which has small consumption and long service life. Aimixs sand making machine price is reasonable and can bring customers considerable economic benefits.
Thirdly, it has wider application range. It is successfully used to crush limestone, basalt stone, granite, pebble and other rocks. The finished product can fully meet the GB14685-2001 standard. And the sand making processing line provides highway, railway, water conservancy, concrete mixing plant and other industries high quality aggregates.
Sand washing machine, also known as stone washing machine, is mainly used to remove sand products impurities (such as dust). Because sand washing machine for sale usually adopts water washing method, we call it sand washing machine. Among them, most machines are used to clean machine-made sand, so it is also known as stone washing machine.
On the basis of different appearances and working principles, it can be divided into spiral sand washing machine, drum sand washing machine, water wheel sand washing machine, and vibration sand washing machine.
Aimixs sand washing plant for sale has so many structure characteristics. Firstly, it has simple structure and stable operation. Secondly, it is suitable for all kinds of working environment. And the service life is relatively long. Thirdly, the washing materials have less consumption. Its washing efficiency is high and the sand washing machine can fully meet all the requirements of high-grade materials.
However, there are not all the informations about sand washing plants. As one of sand washing plant manufacturers, Aimixs sand washing machine price is very reasonable. Besides, we have more detailed information about the related products. You can contact us for sand sieving machine price, sand crusher machine price or other details.
We suggest that you buy sand machine from professional sand plant manufacturers. Aimix Group, a professional sand plant supplier, can produce all kinds of sand maker machines and the related equipment, such as: sand washing plant, sand washing equipment, and sand screening plant. Aimixs crush sand plant not only has high quality, but also has cheap price. Our equipments are directly sold by factory, so you dont need to worry about the price!
All kinds of sand making machine for sale and stone jaw crusher machines for sale all can be customized according to users actual needs. If you still have questions about sanding machine for sale, please send us an email. We will show you more detailed information, such as: sand making machine video, more information about sand screening machine for sale and so on. If you want to purchase, welcome to visit our factory at any time.We will always provide you high quality equipment and professional service!
Vertical sand making machine, numerical control sand making machine, sand making equipment, new sand making machine, cone sand making machine, stone sand making machine, sand making machine manufacturer is a new type of fine and coarse grinding product, which is optimized and designed by integrating the technology of similar products at home and abroad, and can be widely used in iron ore, sandstone and blast furnace.
Introduction of vertical numerical control sander Vertical digital controlled sander is a new type of fine and coarse grinding product, which is optimized and designed by integrating the technology of similar products at home and abroad. It can be widely used for crushing pebbles, pebbles, iron ores, sands, blast furnace slag, limestone, granite, weathered stone, marble and other medium hard ores. Also known as CNC cone sand machine, new sand machine. This sand making machine is made of win brand intelligent unique design and technology upgrading. You can visit or test it to learn more.
Customers bring their own raw materials on-site trial machine, one-time molding, particle size adjustable, large output, welcome to visit, trial machine Compared with other sand making machines, such as counter impact sand making machine and impact sand making machine, vertical numerical control sand making machine has unique performance advantages. The vertical numerical control sander is based on the principle of fixed jaw and fixed hammer, and multi-level grading treatment, which makes the grain size of sand more uniform and sand production more efficient. The big advantage is the hammerhead part. The hammerhead and lining plate used in this machine are all made of high alloy materials and added with various microelements such as copper and molybdenum, so that its service life is more than three times that of the general hammerhead, so that you do not need to change the hammerhead frequently, so the use cost is greatly saved. The figure above shows the vertical numerical control sander customized by customers. The model and color can be customized. Performance characteristics of vertical sand machine 1. Novel structure design, all keyless connection, stable and reliable operation. 2. Small energy consumption, high output and large crushing ratio. 3. The product has good particle shape, cube shape, high stacking density and no over crushing. 4. The equipment is small in size, easy to operate and easy to install and maintain. 5. In the production process of vertical sand making machine, the materials naturally form a protective layer, and the body is free of wear, especially the vulnerable parts guard board of other equipment weighing several tons has been transformed into structural parts, which is durable. 6. The number of vulnerable parts is small, the volume is small and the weight is light. It is made of special hard materials, with long service life and easy to replace. Generally, a worker can skillfully replace and maintain within half an hour. 7. According to the product requirements, users can adjust the parameters of relevant structures to achieve better production purposes. Advantages of CNC sand machine 1. The advantage of this machine is that it can achieve 0-5mm pulverization of particles according to the customers requirements through frequency control. 2. The machine has no screen bottom device. It can crush 5-8mm materials into 2-3mm or less by one-time forming into a round polyhedron particle. Its investment is 35% 50% lower than that of traditional process equipment of the same scale, and its output efficiency is 35% 50% higher than that of traditional process equipment of the same scale (taking limestone as an example: the particle size of primary finished product 5mm accounts for more than 85%). 3. The machine has the characteristics of small discharge particle size, uniform particle shape, large production capacity, long hammer life, small supporting power, changing three-stage crushing into two-stage crushing, simple process, simple structure, convenient maintenance, stable operation, etc. 4. Large processing capacity and high output. Compared with the sand making equipment of the same power, the output of CNC sand making machine can be increased by 30% 40%. The high output per unit time means that there are more finished products in the same time and the investment income ratio is greater. 5. The power consumption is low. With the single motor driving mode, the power consumption can be reduced by 30%, the energy consumption is low, and the use cost of customers is saved. 6. The feed particle size is large, and the discharge particle size is controllable. Generally, fist sized materials can enter the numerical control sander directly for crushing. The yield of primary crushing can reach more than 80%, which improves the production efficiency of the overall process. 7. The automatic lubrication device is used to realize the lubrication of the internal bearing of the numerical control sander, reduce the manual maintenance cost, and ensure the stability and efficiency of the equipment operation. 8. It is widely used, and has good crushing, fine crushing and sand making effect for limestone, pebble, quartzite, iron ore, granite and other ores with different hardness. 9. Frequency conversion control device is used to control the rotation speed of the internal rotor of the sander. The discharging particle size can be adjusted in one second, which not only has the function of crushing and sand making, but also has the function of shaping. Customers can adjust the discharging particle size according to the grading requirements of different sands, fully realizing the multi-purpose effect of one machine.
We provide sand making solutions all over the world. With over 20 years of experience well ensure that youre always getting the best results from Henan Victory Machinery Co., Ltd. focused on quality.
In the past 30 years, we have focused on the research, development and manufacture of mining crushing equipment, sand making equipment, industrial milling equipment, and keep improving them to build more environmentally friendly equipment.
Ganzhou Eastman Technology Co., Ltd. has for the target market in selling mineral processing equipment for rock crushing/grinding and sand making/washing operations. We provide those machines directly from our owned manufacturing workshop located in Shangyou factory or Shicheng factory based in Ganzhou, Jiangxi, China. So, as a customer you can properly get the most reasonable price equipment, also with promised good quality.Except saling our rock crushing & sand making equipment, we have Mining & Mineral Processing Engineer helping you make the right choice in crushing process and sand making processing. Also, our experienced exports are willing to help you design the perfect product line for your aggregate plant or sand making plant.
You can buy from us almost every material crushing processing equipment starting from crushing, grinding, sand washing & making, classification. And there are many customers cases you can find in our site.
Sand making production line consists of vibrating feeder, Jaw Crusher, Cone Crusher, Impact Crusher (sand-maker), Vibrating Screen, Sand Washer (sand classifier), Belt Conveyor, water treatment system and centralized electronic control system.
K Wheel-type Mobile Crusher is, also known as mobile crushing station, developed based on years of independent research and manufacturing experience of mobile crushers. In combination with user demands, K Wheel-type Mobile crusher is optimized and innovated on structural design, equipment configuration and combined application, so as to realize more flexible combinations, greatly widening the application fields and truly realizing the approaching treatment of materials.
Flexible, able to put into production quickly, eco-friendly Input Size: 0-930mm (for coarse crushing) Capacity: 0-650TPH (for coarse crushing) Material: Granite, marble, basalt, limestone, quartz, pebble, copper ore, iron ore
l 72 Machine Models Cover Various Production Demands K Mobile Crushers own 7 series and 72 machine models, and fully covers various production demands for coarse crushing, intermediate fine crushing, fine crushing, shaping, screening and sand washing. Customer can choose independent operation and combination operation like three-combination, and four-combination, etc.; compared with the other mobile crushers and screens in domestic and foreign markets, this series has more machine types and wider coverage.
l Quick Entrance To Operation; Flexibility Saving More Money Compared with a fixed production line, the K Mobile Crusher has a shorter engineering period and rapider transition, which not only reduces the investment risk and opportunity cost of the investors, but also avoids the demolition and construction after the end of project, making it more economical and environmental. In addition, the mobile crusher has excellent value-holding capacity, so that the investor can rapidly invest in a new project, or sell the mobile crusher to get money, thus reducing the investment cost.
l General Structure Making Further Upgrading Possible SBM's K Mobile Crusher takes the concept of modularization. The general structural layout can realize the direct replacement of main parts without replacing the body, so as to satisfy the crushing and screening demands at different stages; if the user needs to expand the production capacity, replacing the main parts can accomplish the upgrading of mobile crusher and save reinvestment cost of the body. In addition, the wheel-type mobile crusher can move in remote and rugged areas, greatly reducing the road construction cost in earlier stage.
l Hydraulic Centralized Control Makes Operation & Maintenance Simpler All actions are controlled by intensified hydraulic system so that the operator can simply and rapidly set the operating actions of the mobile crusher; in consideration that the widely used hydraulic control devices will require certain machine maintenance, SBM adopted centralized lubrication mode, and the operator can rapidly complete the maintenance on the road directly. Therefore, the operation and maintenance management will greatly save the labor cost.
l Digitalized Processing, Higher Precision There are tens of lines of numerical controlling machine tools. Operations such as steel plates cutting, bending, planing, milling and paint spraying are all controlled numerically. The machining precision is high, especially for the core parts.
l Sufficient Supply Of Spare Parts, Worry-Free Operation SBM, whose businesses cover production and sales, takes responsibility for every machine produced by ourselves. We can offer customers technical services about products and original spare parts to ensure the worry-free operation.
A K Wheel-type Mobile Crusher is composed of the frame assembly, automobile components, hosts & accessory equipment, power system and hydraulic electronic control system. When moving, the mobile crusher is hooked on a trailer and then move by virtue of its wheels. During installation, with the external power, the hydraulic cylinder can get controlled by the electronic control system to finish equipment installation. During operation, with external power, motors of hosts and accessories work to drive the equipment to work. Usually, materials are sent from the hopper or by belt conveyors to the hosts for crushing and screening. After being processed, finished products are transported by belt conveyors, too.
Note: 1.The bulk specific weight is calculated by 1.6t/m. When the width of the feeding port is above 600mm, it is a large-scale machine while when the width ranges from 300 to 600mm, it is a medium-sized machine. 2.Product pictures and parameters about models, data, performances and specifications on this website are for reference only. There is a chance that SBM may make changes on above-mentioned information. For specific messages, please refer to the real objects and user manuals. Without special instructions, SBM keeps the right to explain all data involved in this website.
Your safety is important to us. Videos shown are filmed in a controlled environment for illustrative purposes only. Always follow your operations manual, maintain equipment properly and wear all applicable PPE. Equipment is capable of extreme pressurization. Improper use can result in serious injury or death.
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SHANGHAI SANME MINING MACHINERY CORP., LTD. is a leading manufacturer of crushing and screening equipments in China, a Sino-German joint venture holding company and total solution expert for aggregates processing. Continue Reading
SANME has many years experience of designing and manufacturing in the aggregate production line. we can provide high performance, environmental and reasonable compatible equipment of aggregate production line for customers.
The international advanced hydraulic cone crusher is applied by SANME for Mineral Processing, which greatly enhances the efficiency of the production line, reduces energy consumption and it is widely recognized by customers.
SANME can provide production line solution for the specific production requirements of customers, and can also design non-standard supporting components according to the actual installation conditions of customers.
Sand making machinery is a general term for the mechanical equipment used for producing artificial sand. Sand maker can crush and screen natural stone materials and gain sand different granularity that can be used in daily life, so that it can also be called sand crusher.
Sand making machinery is a general term for the mechanical equipment used for producing artificial sand. Sand maker can crush and screen natural stone materials and gain sand different granularity that can be used in daily life, so that it can also be called sand crusher.
Sand making machine is suitable for various materials such as ore, cement, bauxite, emery and silicon carbide. It is especially suitable for crisp and hard materials and has even better crushing effect in crushing materials with high hardness than other types of crushing machines. Sand making machines have various classifications and types, and Hongxing sand maker has become a shining star in the global market after decades of development and innovation.
Hongxing sand making plant has outstanding crushing effect on cobble and ores. The latest sand maker is the third generation product which adopts hydraulic automatic device, so that the use of this machine is more convenient, thus saving labor cost and lowering the investment, and the investment cost is usually harvested in about three months, so that it is the optimum choice for your configuration of production line.
The types of pressure crushers include jaw crusher, roller crusher, and gyratory crusher. The pressure type crusher uses two hard parts of the machine to press each other to crush rock material. For example, the jaw crushers use the fixed jaw plant and movable jaw plate.
The jaw crusher's main function is to reduce the size of the raw materials or large pieces of material to a sufficiently small size, so as to facilitate the next step of the crushed material. In the quarries and mine materials crushing plant, it is generally used as a primary crusher. The types of jaw crushers are single toggle and double toggle. The construction of the single toggle jaw crusher is compact and simple, and the transmission components such as eccentric shafts are less stressed. Due to the vertical displacement of the movable jaw is small, the material is less excessively broken during processing. Therefore, the wear of the movable jaw plate is less.
Compared with the simple pendulum type, the double toggle type jaw crusher has the advantages of lighter weight, fewer components, a more compact structure and uniform crushing, high productivity. 20-30% higher productivity than a simple swing jaw crusher of the same specification.
Tooth Roller crusher is a new product that is designed and developed according to the structure principle of Gunlock crusher in America. The machine has the advantages of small volume, high crushing ratio (5-8) , low noise, simple structure, convenient maintenance, high productivity, even particle size of crushed materials, low over crushing rate, convenient maintenance, etc. The mall roller crusher is widely used in the mining industry as a secondary crusher.
Gyratory crusher is a new type of crusher that can replace fine jaw crusher and cone crusher. It consists of a concave surface and a conical head, both of which are usually lined with manganese steel. The inner cone has a slight circular movement but doesn't rotate. The gyratory has the advantages of good finely crushing effect, large processing capacity, small vibration, simple maintenance, low cost, and less lining plate wear.
Impact crushers crush materials by impact rather than by pressure. The material is broken in the crushing chamber under the impact force. It can handle materials with side length less than 100-500 mm, with compressive strength up to 350 MPA. It has the advantages of a large crushing ratio and cubic particles after crushing. There are two types of impact crushers: Horizontal Shaft Impact(HSI) Crushers and Vertical Shaft Impact(VSI) Crushers.
In the sand making plant is one of the essential crushers. Cone crusher according to the crushing force is divided into Simmons spring type and hydraulic type. Hydraulic type is divided into single-cylinder and multi-cylinder cone crusher. According to the rotary speed, there are three types: low speed, medium speed and high speed.
The basic structure of cone crusher is similar to that of rotary crusher, but the range is larger. It rotates and presses against the stone on the side of the machine, where it falls into the lower chamber and is crushed again until it falls out of the bottom. Its advantages: reliable structure, high productivity, easy adjustment, and low operation cost.
Hammer crusher(Hammer mill) is broken by an impact between a high-speed hammer and material. This type of crusher is divided into two types: single rotor and double rotor. Single Rotor is divided into reversible and irreversible. Hammer crusher is mainly composed of the rotor, spindle, hammerhead, lining plate and impact plate. And it mainly crushing for coal, salt, chalk, gypsum, brick, limestone and so on. It also used for crushing fiber structure, flexibility, and toughness of strong broken wood, paper, etc.
The advantages of the hammer: larger crushing ratio, high production capacity, uniform products, less over-powder phenomenon, simple structure, light equipment quality, simple operation, and maintenance.
Sand crusher is also called VSI crusher. It is an indispensable equipment for artificial sand manufacturing plant. VSI crusher imported advanced German technology development and production, with the international advanced level. Its performance plays an irreplaceable role in the fine crushing equipment of various materials. There are two types of sand-making machine: stone hit stone and stone hit steel.
The upper and lower hitting guard plate is installed on the crushing cavity wall of the sand making machine. It makes the ore material to be crushed by the impact, friction or high-speed impact between the material and the lining layer formed by the material and the material accelerated by the flywheel when accelerating. The materials do not come into direct contact with the equipment. This method reduces the wear and tear of fittings and prolongs the service life. "Stone hit stone" sand crusher is suitable for material with high abrasion above medium hardness, such as basalt. And the finished product has good grain shape, but the powder content is a little more. So it is more suitable for aggregate shaping.
In the crushing cavity wall of the sand-making machine, the lower hitting guard plate is replaced by the perimeter guard plate. When the ore material is thrown out by the roller, it is directly impacted on the guard plate for many times and the crusher. Under the constant impact, and then the crushing cavity material impact, ore material broken more fully, and the finished material particle size smaller. The "stone hit steel" sand crusher is suitable for small abrasive materials below medium hardness, such as limestone, and the crushing efficiency is high. However, due to crushing depends on the impact, so wear parts are higher. The finished product is slightly worse, it is more suitable for sand-making.
1. 40 years old JXSC Mine Machinery Factory founded in 1985, and we have 40 years of production experience. In the 40 years, we are committed to the development, production, sale of high-quality crushing equipment, mining and mineral processing equipment. We have mature manufacturing technology, excellent engineers, design and manufacture high-yield crushing plant, sand plant mining plant for users.
3. Considerate pre-sale service, after-sale guaranteed service We have a professional sales team to answer all your equipment questions. Take the customer to the factory to see the equipment and free test machine. We provide equipment installation schematic diagram, video installation guide. In some places, our engineers can go to the site to install and debug. All the equipment is guaranteed for one year, except for the wear parts.
Both crusher production line and sand production line basically use vibrating screen. There are many kinds of vibrating screen, which can be divided into circular vibrating screenand linear vibrating screenaccording to the movement track of materials. These two types of screening equipment are usually used in daily production. Whats the
Multi-cylinder hydraulic cone crushers are widely used in the sand aggregate and mining industries, especially in the medium and fine crushing processing systems of medium-hard materials. Weintroduce4 common problems in the operation of cone crusher: abnormal vibration, high noise, easy dirty lubricating oil, high oil return temperature, and introduce how
JXSC Mine Machinery provides stone-crushing solutions for a range of industries including mining and construction. We manufacture three types of machinery, namely, the crushing machine, the sand-making machine, and the mineral processing machine. Various models of these are available as per customer needs. Our products are cost-effective and high-quality. In
Jiangxi Shicheng stone crusher manufacturer is a new and high-tech factory specialized in R&D and manufacturing crushing lines, beneficial equipment,sand-making machinery and grinding plants. Read More
Started in 1980s, Zhengzhou Unique Industrial Equipment Co., Ltd (Unique Group) is already a famous manufacturer & developer of mining equipment like stone crushing & screening equipment and ore processing equipment in China. Our products scope mainly includes cone crusher, jaw crusher, impact crusher, sand making machine, vibrating screen, vibrating feeder, belt conveyor, stationary & mobile stone crushing plant, ball mill, magnetic separator and cement production line etc. We not only offer clients the products with good capability & competitive price, but also provide top service & solutions.
We have many domestic technical experts of crushing & screening equipment, and possess the powerful ability in developing new products. The demands of clients are seen as our motivation, we endlessly develop new products with high performance, which could satisfy the demands of clients and reach the world level.
Client Tom purchased three sets little crushing plants for his project from Unique Corporation on 19th Apr 2021. The little crushing plants consists of three parts, a model PE250*400 jaw crusher, a bigger horsepower diesel engine and a vibrating screen , the crushing plant output capacity almost reach 20t/h. They are very satisfied the machine with good capacity and removable body , they are good using in Quarry ,suitable for hard stone like limestone ,basalt and granite. Welcome to visit and consultant.
The raw material for this crushing plant is hard mountain stone. The main equipment configuration for this plant is vibrating feeder ZSW380x95 + Jaw Crusher PE600x900 + Spring Cone Crusher PYB1200 + Vibrating Screen 3YK1860.
In relation to metalworking, casting is the process in which metal is liquefied and poured into a mold which is then cooled and solidified into the shape of the molds cavity. The solidified piece of metal also referred to as the casting or ingot is then released from the mold to complete the process. There are different types of casting methods including; hand pouring, sand casting, investment casting, lost wax, spin, and centrifugal casting.
The casting process has been used for thousands of years for making sculpture, jewelry, tools and more. Here at PMC Supplies, we specialize in offering tools for both melting down precious and non-precious metals and pouring them into a mold. We carry graphite, steel, and cast iron molds to mention a few. These molds are offered in a variety of shapes and sizes to accommodate your specific needs. We also carry a full line of melting furnaces, crucibles, and torches for the initial melting process; as well as handling tools and safety gear for handling your metals during the casting process. Whether you are out mining for your own gold, have scrap jewelry you want to melt down, or simply practice metalworking as a hobby, we have the tools you need to cast your metals from start to finish!
Metal casting can be a lucrative hobby when dealing with precious metals. With the proper tools and equipment you can begin melting down your own gold, silver, and copper materials into bars or other forms for resale. We also carry all the necessary accessories and chemicals in order to refine your precious metals to an even more purified state, allowing you to get top dollar for your material.
Metals can be melted using a torch, an electric, propane, induction furnace, or even a microwave melting furnace. Determining which method is best for you will depend on your budget, the type of material you are melting and the amount of material you wish to melt at one time.
First, metal is heated until it reaches a molten state. This is done so by using a crucible to hold your material and a heat source such as a melting furnace or a hand torch for melting. The metal is heated in a crucible to its specific melting point and then is poured into the mold of your choice to complete the process. *Be sure to pre-heat your graphite ingot molds to prevent thermal shock and cracking.
An inexpensive casting method where a sand and clay mixture is used as the vessel in which to pour your molten metal. The sand/clay mixture is often contained in a metal flask or mold in order to be able to compact the material to a dense state for optimal pouring results. Due to its malleable texture, sand casting can be used to replicate intricate objects by pressing the object into the sand to leave a negative impression of the design that is then filled with your molten metal. You can also carve patterns or designs directly into the compacted sand. The mold is filled with the molten material which will then cool and harden. Once the metal has solidified, the mold can be hammered in order to crack the sand and expose the metal object.
Investment casting is one of the oldest casting methods where molten metal is poured into a ceramic mold. The mold is first formed to your specific design by creating a disposable wax pattern. The wax design is then completely surrounded or invested into a ceramic slurry which eventually solidifies into the mold. The term lost wax casting is used because the original wax design or pattern is melted out of the mold after the object has been formed. Lost wax casting is not the most efficient method if you wish to create multiples of the same design as each time a wax pattern is made; it is completely consumed during the process.
This casting method can be used with aluminum, bronze, cast iron, steel, and magnesium alloys and is best for casting metals with intricate detail or complex designs. This casting method will require molten metal, a metal die, wax, ceramic slurry, furnace, and a machine for grinding, cutting, or blasting.
Spin casting or centrifugal casting is a method in which a rubber mold is produced by using centrifugal force. Molten material is poured into a cavity through a small opening at the top of a disc-shaped mold and the material is pushed against the cavitys inner walls as the centrifuge moves at a specific speed. The mold is filled with the material and continues to spin as the metal or plastic begins to solidify inside of the hollow container. Spin casting is a commonly used non-expendable method for casting products that have great detail and surface finish such as fishing lures and tackle components, belt buckles, trophies, souvenirs, pins, and medallions.
Use the below list of suggested products to help you choose the right products for your application. Keep in mind that these are only suggestions and there are many different variables to take into consideration when choosing the right products for your melting needs.
We offer a variety of Melting Furnaces and choosing the right one will depend on how much material you are looking to process at one time, the area where you plan on doing most of your melting, your budget, and of course your experience level.
This melting furnace is great for beginners or people who are on the go since it is small enough to take with you on your prospecting travels. They area also ideal for those who are looking to process small amount of scrap jewelry, gold flakes, or other material.
This melting furnace is great for melters with some prior experience and who are looking to process larger amounts of material at a time. This kiln will need to be used outdoors or in a well ventilated space.
You will need a heat-resistant vessel to liquify your material in during the melting process. Graphite and ceramic crucibles are both commonly used materials because of their extremely high melting points. Crucibles come in a variety of sizes, shapes, and materials. Choosing the right crucible will also depend on variables such as; the type of material you are melting, the amount of material you will be melting at one time, and your melting process (whether you are using a torch method or using a melting furnace of some sort).
We offer a variety of graphite crucibles that can be used with our different melting furnaces. Some units can handle multiple size variations depending on how big the batch of material is you are looking to melt. These crucibles are recommended for using while melting any precious materials.
Graphite is an ideal material for metal casting as it can withstand extremely high temperatures. Metals will release with ease and you will not require the use of a releasing agent or lubricating spray. We also offer customized engraved and custom shaped graphite ingot molds upon request. Graphite molds will start to deteriorate over time and after repeated use. Most customers find they can use a graphite mold between 30 to 60 pours before they need to be replaced. *The exact number of uses will vary.
Steel molds are also a great option and offer durability and longevity. They will last much longer than graphite but they do require a releasing agent or lubricating spray to be used before each pour to prevent the material from sticking to the mold. Our steel molds are offered in adjustable versions as well as wire strip molds. Our adjustable molds form your metal into a suitable shape for using in a rolling mill for further flattening.
These are suitable for melting processes that do not require a smooth finish and are more commonly used for non-precious metals such as copper and brass. These molds are durable and will last many pours, but you will need to use a releasing agent or spray to lubricate your mold before pouring otherwise your metal can stick to the inner cavity of the mold.
Your tools will be extremely hot during your melting process and will need a safe place to rest when not in use. Some furnaces are also recommended to sit on a heat-resistant surface. Heat-resistant boards come in a variety of sizes and materials, each with their own specific heat capacity. These are also perfect surfaces for all of your soldering needs!
You will need several types of heat-resistant safety gear in order to conduct your process safely, especially while working with such extreme temperatures. We recommend having a reliable pair of gloves, an apron, sleeves, face shield, protective eye goggles; and in some cases, a respirator for added safety.
You will most likely require a casting flux during your melting process. We sell several types of flux including anhydrous borax, boric acid, as well as Hank Chapmans Flux. Flux is used for deoxidizing, seasoning crucibles, and helps to keep your material liquified, therefore providing better results.
We highly recommend doing research and educating yourself before beginning a casting or refining project. There are many crucial steps, processes and safety measures you will need to be familiar with before successfully carrying out your project. If you are brand new to casting, or are somewhat experienced but are looking to expand your knowledge base, we offer a number of books that specialize in casting and refining.
After you have melted and/or refined your material, you may want to test its purity. We offer testing acids, testing needles, digital testers, and special magnets to determine the purity of your material.
We have also designed a variety of all-inclusive melting kits that have everything you need to start melting your materials today! These kits are available with both electric and propane style furnaces and come with a variety of accessories to take the hassle out of selecting them individually, for a great value!
Shakti Mining Equipments Private Limited is a renowned Manufacturer and Exporter of the widest range of Aggregate and minerals processing equipment mostly focusing on Crushing, Screening, Washing, Recycling and Material Handling Equipments covering a vast spectrum in Mining & Construction Equipment field. It is based in India since 1986 with brand names given as Kamal, Shaktiman & SMAN.
Today, SMAN is a very much reputed brand in the construction & Mining field with all its proven products providing outstanding performance at the site, with increased productivity and lowest operating costs. The company offers personal attention to each and every client right from the beginning when he places an enquiry with the company till the plant/crusher is erected and commissioned. It strives to provide its clients with high caliber that match the industries standard worldwide. Its associates are more productive, effective and competent than their peers at other companies.
Shakti Mining Equipments Private Limited is renowned Manufacturer and Exporter of the widest range of Crushing & Screening Plants along with Road Compaction & Material Handling Equipments, covering a vast spectrum in Mining & Construction Equipment field.