new generation jaw crusher

next-generation jaw crusher debuts from kleemann - pit & quarry : pit & quarry

During the development of the Mobicat MC 110(i) EVO2, Kleemann says it concentrated on the requirements of demolition and building companies, contract crushers and quarry operators. With an hourly output of up to 400 tph, the company says the new mobile jaw crusher meets requirements in the medium output range.

The Mobicat MC 110(i) EVO2 features a new two-stage overload system, effectively preventing blockages and material bridging that can lead to unwanted downtimes. If uncrushables enter, Kleemann says the closed-side setting opens twice as fast as the predecessor plant or, as an option, up to 40 times faster. This increases the availability and, thus, the overall output, according to Kleemann.

The crushing plant also features Spective, Kleemanns digital operating concept that has an intuitive structure. A 12-in. touchpanel was optimized with regard to user guidance and visualization, Kleemann says. New components such as a radio remote control and a small radio remote control were integrated in the Spective world. Also, a new solution Spective Connect sends important plant data to smartphones.

Additionally, Kleemann integrated a series of new technologies and improvements. The CFS (continuous feed system) guarantees a continuous crusher feed and, thus, a daily output of up to 10 percent more, the company says. An independent double-deck prescreen effectively separates fines before they reach the crushing process, increasing the total plant throughput.

new generation vanguard jaw crusher reduces maintenance, increases performance | kpi-jci and astec mobile screens

KPI-JCI and Astec Mobile Screens has made significant changes to its new generation Vanguard Jaw Crusher that are designed to reduce producer maintenance, increase energy and performance and maximize service and maintenance.

The Vanguard Jaw Crusher features replaceable wear parts to protect producers investment in their equipment. Without proper protection, high wear areas of a machine can significantly reduce its lifespan. The Vanguard Jaw Crushers replaceable jaw die seats and replaceable barrel protector plate are two enhancements that decrease producers exposure to costs inflicted by everyday wear and tear of normal use, according to Ron Griess, product manager for KPI-JCI and Astec Mobile Screens.

In addition to replaceable wear parts, the new generation Vanguard Jaw Crusher provides simpler maintenance with its jaw die wedges. In the new design, jaw die retention wedges hold the jaw die in place, providing easy access to the jaw die and efficient removal and replacement. In addition, the new design contains lifting holes on all Vanguard jaw dies so lifting lugs are no longer required to be welded. These advancements yield less downtime between jaw die replacement and other maintenance intervals, Griess said.

Another significant change to the Vanguard Jaw Crusher is the elimination of the manual shim adjustment method to change the crushers closed side setting. Unlike competitors who still use traditional shim plates to adjust the closed side setting, the Vanguard Jaw Crusher utilizes hydraulic cylinders.

This new design employs a hydraulic wedge system, which provides quick and easy discharge settings while enhancing operator safety, Griess said. Allowing this convenience for producers allows them to be more successful in their operations by reducing downtime.

The new design components including increased stroke, toggle angle and flywheel inertia also enable producers to achieve increased performance, Griess said. The five largest Vanguard Jaw Crushers crush with a 1 stroke, which opens up wider and compresses material more, allowing aggregate to get crushed and through the jaw faster. The Vanguard Jaw FT3055 and FT3144 are the only jaw crushers in their class with a 1 stroke.

Additionally, the Vanguard Jaw Crushers aggressive toggle plate angle gives more movement to the bottom of the pitman, resulting in more crushing per stroke. Its flywheel inertia allows the crusher to function while reducing energy input. By using large, dynamically-balanced flywheels, peak horsepower requirements are reduced, yielding greater efficiencies and fewer fuel costs.

Components such as the common flinger collar, stress-relieved base frame and machined saddle work together to increase the lifespan of the machine. The Vanguard Jaw Crusher uses the common flinger collar between the saddle block bearing and the pitman bearing. Using the same collar allows the bearings to be located together, greatly reducing the shaft deflection and therefore the bending stresses due to the rotation of an eccentric shaft.

Because the stresses are reduced, the Vanguard Jaw Crusher is able to use a smaller eccentric shaft than competitors without sacrificing bearing life, Griess said. The smaller eccentric shaft of the Vanguard Jaw Crusher is a superior design over competitive models, which are unable to control shaft deflection, causing them to resort to a bigger shaft and bearings.

Track and wheel configurations on the new generation Vanguard Jaw Crusher allow producers to function efficiently and economically in tighter jobsites to process new alternative materials like recycled aggregate and slag, Griess said. This flexibility allows producers and dealers to penetrate any market.

Kolberg-Pioneer, Inc., Johnson Crushers International, Inc. and Astec Mobile Screens, Inc. (NASDAQ: ASTE) are worldwide leaders in manufacturing equipment for the aggregate, construction and recycling industries. As innovative, high integrity manufacturers, they develop quality, state-of-the-art products and have the ability to engineer custom products with their highly qualified engineering staff. Kolberg Pioneer, Inc. manufactures its products in Yankton, South Dakota, Johnson Crushers International, Inc. in Eugene, Oregon and Astec Mobile Screens, Inc. in Sterling, Illinois. For more information, call (605) 668-2620 or visit the website at

jaw crusher - stationary crushers

HJC series are the new generation of jaw crusher developed by HOT Mining. It has reached a world-class advanced level with absorbing the latest technology and research result, taking the measure of FEM analysis in design. HJC series have much robust frame structure, high reliability,30% higher capacity and 20% lower operation cost with completed new designs in crushing chamber, material selection, bearing standard and fabrication processes compared with traditional jaw crushers.

1 Draw Rod 2 Spring 3 Adjusting Wedge 4 Adjusting Seat 5 Toggle Plate 6 Movable Jaw 7 Movable Jaw Plate 8 Liner Board 9 Fixed Jaw Plate 10 Driven Wheel 11 Bearing 12 Eccentric Shaft 13 Driving Wheel 14 Frame

Model JC0850 JC1000 JC1150 JC1350 JC1100 JC1180 JC1200 JC1300 JC1400 JC1500 Feed Intake (mm) L 850 1000 1150 1350 1100 1180 1200 1300 1400 1500 M 510 560 700 780 850 950 1100 1200 1100 1300 Feed Max (mm) 450 500 630 700 750 850 1000 1100 1000 1200 CSS(mm) 30-150 40-175 50-200 70-200 75-200 100-250 100-250 125-300 125-300 150-300 Pitman Shaft Rotation(mm) 340 330 270 260 240 220 220 2200 220 200 Horsepower (kw) 75 90 110 1660 1320 160 160 160 200 200 Weight(kg) 8870 11740 15900 25900 24360 30500 38950 45650 54200 69850

mc 110(i) evo2 - new mobile jaw crusher | pm | kleemann

With the market launch of the new MOBICAT MC110(i) EVO2, Kleemann presents a mobile jaw crushing plant of the new generation. The further development of the tried and tested predecessor plant offers users groundbreaking technologies for optimising all areas of a typical workday. Focus on economy, operability and sustainability.

During the development of the mobile jaw crusher plant MOBICAT MC110(i) EVO2, Kleemann concentrated on the requirements of demolition and building companies, contractor crushers and quarry operators. With an hourly output of up to 400 t/h, the new mobile jaw crusher meets the requirements in the medium output range. It delivers an impressive performance in a wide variety of quarry and recycling applications, where the emphasis is on effective coarse crushing.

During the further development of the MC110(i) EVO2, the development engineers from Kleemann in the main German factory in Gppingen placed the focal point on optimum transportability and a fast start-up. The transport height was reduced by 20 cm to 3.40 m. Relocation is now possible with simplified transport by means of semi low-loaders. The start-up procedure itself takes only around 10 minutes and includes set-up times for flaps, belts and feed hopper.

A special highlight of the MOBICAT MC110(i) EVO2 is a new effective two-stage overload system. It effectively prevents blockages and material bridging that can lead to unwanted downtimes. If uncrushable material enters the crushing process, the CSS opens 2x faster than with the predecessor plant or, as an option, even up to 40x faster. This increases the availability and thus the overall output. Once again Kleemann demonstrates its competence here with innovative solutions for crushing plants.

With the further development of SPECTIVE, Kleemann has set the standards for user interfaces in the sector even higher. This digital operating concept has an intuitive structure and revolutionises plant operation with its extensive features. The 12" touch panel has been optimised with regard to user guidance and visualisation. Furthermore, new components such as a radio remote control and a small radio remote control have been integrated in the SPECTIVE world. The new digital solution SPECTIVE CONNECT sends all important plant data to the smartphone.

In the new MOBICAT MC110(i) EVO2, Kleemann has integrated a series of new technologies and improvements. The CFS - Continuous Feed Systemthus guarantees continuous crusher utilisation for daily outputs up to 10% higher. The independent double-deck prescreen effectively separates fines before they reach the crushing process. This increases the total plant throughput and is gentle, for example, on downstream cone crushers in the second crushing stage. Improved feed behaviour is guaranteedon the one hand by the extra long articulated crusher jaw, whereas a flattened transition to the crushing chamber makes an optimum material flow possible. The accessibility for fast, safe and convenient maintenancehas also been optimised.

With its innovative technical solutions, Kleemann concentrates on the subject of energy efficiency in all of its new and further developments. The improved diesel-direct drive concept is characterised by the economic use of fuel, which minimises operating costs. The output-dependent fan guarantees an increased cooling capacity, operates only when required and reduces fuel consumption. With its forward-looking, innovative technologies, the company not only wants to take economic aspects into consideration but also to set standards with regard to sustainability.

new and improved jaw crusher from kleemann | agg-net

CAPABLE of outputs up to 400 tonnes/h, the new-generation Kleemann MOBICAT MC 110(i) EVO2 mobile jaw crusher is designed for a wide variety of quarry and recycling applications where the requirement is effective coarse primary crushing. Development of the new machines tried and tested predecessor has focused on economy, operability and sustainability.

Optimum transportability and a fast start-up were among the key focal points of this development work. Transport height has been reduced by 20cm to 3.40m, making relocation possible using semi-low-loaders, whilst the start-up procedure now takes around 10 minutes, including set-up time for the belts, feed hopper etc.

A key feature of the latest MOBICAT MC 110(i) EVO2 is a new and effective two-stage overload system to prevent blockages and material bridging. If uncrushable material enters the crushing process, the CSS opens two times faster than the previous plant, thereby increasing availability and overall output.

Moreover, further development of the SPECTIVE digital operating concept has seen the 12in touch panel optimized with regard to user guidance and visualization, the integration of radio remote control and the introduction of the new SPECTIVE CONNECT digital solution, which can send crucial plant data to a smartphone.

Capable of accepting a maximum feed size of 990mm x 620mm x 370mm, the new MOBICAT MC 110(i) EVO2s independent double-deck pre-screen effectively separates fines before they reach the crushing process, thereby increasing total plant throughput, whilst its continuous feed system (CFS) ensures maximum crusher utilization, resulting in up to a 10% increase in daily output.

In addition, improved feed behaviour is further assured thanks to an extra-long articulated crusher jaw, whilst the flattened transition to the crushing chamber optimizes material flow. Accessibility for fast, safe and convenient maintenance has also been enhanced.

Kleemann have also focused on energy efficiency, with the new MOBICAT MC 110(i) EVO2s improved diesel-direct drive concept being characterized by economic fuel use, whilst the engines output-dependent fan ensures increased cooling capacity and operates only when required, further reducing fuel consumption.

what is a jaw crusher | advantages, types, parts and specifications | quarrying & aggregates

The series of jaw crushers produced by Rayco are widely used in mining and aggregate crushing industries. They are specially developed for crushing the hardest ores and rocks, and are mainly used as primary crushers.

When working, the motor drives the belt and pulley to move the movable jaw up and down through the eccentric shaft. When the movable jaw rises, the angle between the toggle plate and the movable jaw becomes larger, thereby pushing the movable jaw plate closer to the fixed jaw plate, and the material passes through the two jaws. The squeezing and rolling between the plates realize multiple crushing.

When the movable jaw descends, the angle between the toggle plate and the movable jaw becomes smaller. The movable jaw plate leaves the fixed jaw plate under the action of the pull rod and the spring, and the crushed material passes through the discharge port in the lower jaw cavity freely under the action of gravity Unload.

When crushing high hardness and strong corrosive materials, C6X can accomplish the task very well. Its equipment structure, manufacturing technology and material selection determine the high strength of its body. Not only can it be used for coarse crushing of the hardest rocks and ore, but also can be continuously produced in the most demanding production environment on the ground and underground to ensure the maximum production efficiency of customers.

laboratory small jaw crusher - jxsc machine

Laboratory use small jaw crusher Laboratory small jaw crushers are capable of micro-grinding, secondary crushing and fine crushing, mainly used for laboratory testing and small scale crushing plant, cover school research, mining, metallurgy, building material industry. Advantages JXSC new generation of crushing machine Open type fixed plate, easy cleaning and avoiding ore blockage. Adjustable crushing size meets different specific particle size requirements. It is equipped with white iron, high manganese steel or wear-resistant alloy for crushing materials of different hardness. Easy operation and maintenance, no dust leakage. Mini machine body, flexible and portable. Laboratory mining equipment JXSC supply lab pulverizer for sample preparation, lab crushers, lab ball mill, grinding mill machine for size reduction. lab flotation machine, lab vacuum filter, lab magnetic separator, laboratory shaking table, lab spiral chute, lab centrifugal machine, lab sieve shaker, rotary kiln, and many other small testing equipment.

Lab jaw crusher partsBody, eccentric shaft, movable jaw, fixed jaw, belt pulley, motor, feed hopper, etc. Working principle The Electric Motor drives the belt and the pulley through the eccentric shaft to move the movable jaw up and down. When the movable jaw rises, the angle between the elbow plate and the movable jaw increases, thus pushing the jaw plate toward the fixed jaw plate The angle between the toggle plate and the movable jaw becomes smaller when the movable jaw goes down, and the movable jaw plate leaves the fixed jaw plate under the action of the pull rod and the spring. With the continuous rotation of the motor, the movable jaw of the crusher is used for periodic crushing and discharging of materials, thus realizing mass production.

JXSC rock crusher manufacturer provides types of jaw crushers, include single toggle jaw crusher, double toggle jaw crusher, mobile jaw crusher for industry use and lab use. Besides, jaw crusher design is available, different jaw crusher sizes for tasks. click to know industry uses large scale jaw crusher machine.


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new-generation vanguard jaw crusher part of new range of crushing and screening equipment

The new-generation 3055 Vanguard Jaw Crusher features an optional tramp iron relief system that enables on-the-fly adjustment of the closed-side-setting, while providing overload protection from tramp-iron events. KPI-JCI says increased stroke, toggle angle and flywheel inertia provide up to 25 percent more production, greater efficiencies and lower fuel costs over competitive models.

Vanguard Jaw Crushers are designed to reduce maintenance and increase performance, and components such as the common flinger collar, stress-relieved base frame and machined saddle work to reduce cost-of-ownership.

The 170 long SuperStacker is the KPI-JCI's latest model of telescoping stackers. SuperStackers are essential to building a desegregated stockpile and ensuring product quality. By controlling the extension of the stinger conveyor, radial travel and conveyor incline, layered windrows will be built, minimizing stockpile segregation. The new generation of SuperStackers has replaced the e-chain with the festoon system, providing less maintenance, smoother operation and better reliability. They also feature an enhanced Wizard Touch automation control system, allowing for more stockpiling options.