The portable crushing plants launched by SBM are masterpieces that have been developed on the basis of more than 30 years of experience accumulation, installation experience of tens of thousands of machines, and a large amount of capital input on R&D. They can be widely used in many fields such as metal mines, building stones and solid waste disposal to meet customers' diversified requirements.
The portable plants own 7 series and 72 machine models. Compared with the other portable crushers and screens in domestic and foreign markets, portable crushing plants have more machine types and wider coverage.
All actions are controlled by intensified hydraulic system so that the operator can simply and rapidly set the operating actions of the mobile crusher. The operation and maintenance management can greatly save the labor cost.
Compared with fixed production lines, this mobile crushers have a shorter engineering period and rapider transition, which not only reduces the investment risk and opportunity cost of the investors, but also avoids the demolition and construction after the end of project, making it more economical and environmental.
There are 12 models available for coarse crushing. The capacity can reach 650TPH, and the feeding size can allow 1100 * 1200mm. Meanwhile, multiple series of portable crushing plants can not only appear in quarries and the coal industry, but also meet demands for processing concrete and building wastes. The birth of SBMs portable crushers for coarse crushing made up for the regret that there is no large-capacity portable crusher plant in domestic area.
Among portable plants, there are 18 models which, used in the secondary crushing stage, can not only crush materials, but also screen and classify them. Combined with vibrating screens whose angle is adjustable, portable crushing plants are able to have larger capacity.
In actual situations, there may be a large amount of mineral soil which doesnt need crushing. If users dont separate it from materials and just feed them into the coarse crushers, the burden on coarse crushers may increase and more energy consumption may be incurred. However, using independent mobile crushers, the mineral soil can be pre-screened with no need to put more equipment or costs.
Of portable crushing plants, there are 4 models supporting fine crushing, reshaping and screening simultaneously. Equipped with advanced VSI Impact Crushers (better known as sand makers), the finished aggregates have excellent cubic shape and even granularity, more suitable for concrete production.
This kind of portable crusher is specially designed to produce building sand and road sand. They integrate sand production and sand washing. They can not only wash sand, but also classify sand and remove sundries in sand.
For customers whose project scale is not that big, ordinary combination of portable crushers needs high investment costs. So, in light of this, SBM specially pushed out the independent three-combination of portable crusher plant. In this way, demands for the yielding and the flexibility can be satisfied simultaneously.
For customers whose project scale is not that big, a four-combination of portable crusher plant is an ideal choice. Integrating coarse crushing and intermediate crushing, the four-combination of mobile crushers can finish working independently. The output aggregates can be used directly, high-efficiency and simple.
Portable crusher plant focus more on its performance. It can be reflected in many aspects like different hosts can be equipped in racks. Equipping adjustable vibrating screen and users can set it depending on the situation. Hydraulic control make operate and maintenance easier.
By adding angle adjustment function on portable crusher plant, user can set the vibrating screen angle without changing screen according to situation. Bigger screen angle can make higher efficiency to get bigger capacity under the same power.
The driver on older belt conveyor is usually arc-shaped gear motor with considerable deficiencies in adjusting speed and no-load condition. In addition, it cant stop machine from inverting when there need emergency shut down, which probably damage machine.
The portable crusher adopts cycloid hydraulic drive and can adjust its speed freely which help saving energy and costs. When encountering downtime, cycloid hydraulic drive can stop machine from inverting and damaging but still with material distribution naturally.
This portable crusher production line is reasonable and simple, greatly reducing the number of belt conveyors and silo hoppers, shortening the equipment installation cycle (installation and commissioning of the entire line only takes about 10 days), reducing the late failure rate of the production line and reducing the energy consumption of the entire line and production costs.
Customer Feedback: Our raw material is rock, the production site is located in the mountainous area, and the construction period is short. After completing an operation, we need to quickly transfer to another site for crushing production. The ordinary equipment is difficult to meet our needs. So, SBM offered us a portable crusher that can quickly enter the site. The installation is simple. The maintenance is easy. Especially, aggregates produced have good grain shape and high quality, and the use effect is very satisfactory.
Based on local production conditions and requirements of finished products, the customer made a number of inspections and repeated comparisons, and finally decided to introduce the mobile crusher from SBM. After the production line was put into use, the operation status was good, the production cost was low, and the output efficiency was high, becoming a local demonstration production line.
Before this cooperation, the customer had established a large-scale granite crushing line provided by SBM. In response to environmental protection and in order to cut the transfer cost of raw materials, the customer finally chose a mobile crusher developed and researched by SBM.
The customer is from a resource recycle company. To bridge the demand gap of local aggregate market, the customer decided to invest a production line for disposal of building wastes. Very often, the building wastes are scattered and space of demolition is limited, so how to dispose building wastes with low costs but high efficiency is the question customer cares most. After many inspections, the customer finally chose to cooperate with SBM by purchasing a mobile crusher.
After multiple investigations, the customer chose SBM's mobile crushing station for the treatment of solid building wastes. The production line was designed to produce gravels and stone powder with capacity 130-200TPH. Currently, the operation runs stably and the production line becomes the model of solid building waste treatment in local areas.
Before this cooperation, the customer had established a large-scale granite crushing line provided by SBM. In response to environmental protection and in order to cut the transfer cost of raw materials, the customer finally chose a portable crusher plant developed and researched by SBM.
Since the foundation in 1987, SBM has attained 124 patents on crushers & mills over the past 30 years and set more than 30 overseas offices covering 170 countries, which not only manifest our popularity, but also ensure that puzzles in operation be dealt with in time. If you are on the way to crushers products, SBM deserves your attention!
By 2019, SBM has built 6 advanced manufacture bases which cover a total area of over 1,200,000 m2, contain various of crusher and grinding mill production line, such as sand making machine, mobile crusher, vibrating screen and Raymond mill, etc. And the annual production value can reach RMB 5 billion.
To offer you more timely service and solve your puzzles during operation of production lines, we push out the strategy of "Globalization & Localization". Currently, we have set over 30 overseas offices distributed over different continents. If there is any need, we can "knock your door" at once. It is a strategy just right for you.
SBM gives itself over to the production of crushers and mills used in aggregate crushing, industrial milling and ore processing fields, such as sand making machine,portable crusher plant,vibrating screenandraymond mill. If you are engaged in theseindustries, why not choose know more about SBM?
Based on more than 30 years' experience in the industry development, installation of thousands of sets of equipment and a large amount of money invested in research and development, SBM has released a brand-new mobile crushing and screening plants including seven modules and a total of about 70 types. Our mobile crushers are able to be widely used in phases such as coarse crushing, intermediate crushing, fine crushing, ultra fine crushing. sand-making sand washing, sand shaping and screening in fields of metal mines, building aggregates and solid waste treatment, etc. Also they are able to meet customers' requirements for diversification, high quality and high production capacity, and committed to providing customers with comprehensive and systematic integration solutions.
Our mobile crusher can be used in one stage of crushing for separate operation or complete joint operations with other crushing and screening portable plants to achieve two-stage, three-stage or four-stage crushing, so that various crusher screening requirements could be satisfied.
The mobile crushers feature flexible configurations, with more attention paid to complete functions, stable performance and strong practicability. The reasonable matching among all systems of the equipment has greatly improved the equipment productivity, and compared with the fixed production lines of the same equipment conditions, this products feature more reliable performance, more powerful functions richer function portfolios, significantly enhanced complete capacity and wider applications.
This machine adopt a modular design concept that the same frame can be adapted to a variety of types, so that different host machine units of the same type could be exchangeable. The on-site needs can be satisfied only by changing the main machine equipment according to users' diversified needs.
Mobile crusher has been optimized in structure design and product portfolio, so it has more types and more flexible combinations, able to provide users with more abundant and effective portable solutions
The equipment adopts a universal frame and a modular designed main machine, able to realize rapid upgrade and replacement, so that higher demands of production lines could be satisfied. The frame-mounted platform needs no additional investment, but only replacement of the main equipment and its accessories to upgrade and expand the scale of a stone production line.
The equipment is provided with a preliminary screening module and an adjust-able vibrating screen, the equipment parameters can be adjusted and optimized according to Users' field conditions to optimize the on-site produc tion efficiency.
The speed of the vehicle-mounted belt conveyor can be adjusted according to the material throughput to reduce the energy consumption. At the same time, a feedback alarm system for overload electronic control signals is additionally provided to achieve timely power-off shutdown in case of any fault.
This complete sets of equipment can accurately meet customers' various requirements for crushing operations by means of simple adjustment, and the users can switch "screening first and then crushingto crushing first and then screening according to their individual needs to satisfy the product requirements. Users can also add a returning charge conveyor to realize swit ching between closed and open loops to expand the range of equipment applications.
Compared with stationary crushing plant, this mobile crushing plants can be configured with quick-mounting outrigger steel plates as options free of base hardening and fixation, and can be quickly fixed for working on the site to realize the effect of small range movement approximately like caterpillar equipment, so such have considered the flexibility and the equipment portfo-lio diversification of mobile crushing and screening lants.
Each crushing solution will be different from others due to different feeding types or product requirements, and the K-series mobile plants can provide users with: the maximum flexibility and cost effectiveness able to meet all portable crushing and screening requirements.
The mining industry in Zimbabwe is a significant contributor to the country's economy. The mining industry in Zimbabwe accounts for over 60% of exports in the country. Having a terrain that is quite similar to Australia and Canada, the country is a producer of many minerals and metals. Zimbabwe is particularly known for its resources of platinum group of mineralsas well as nickel, gold, diamonds and others.
Zimbabwes mining industry is focused on a diverse range of small to medium mining operations. The most important minerals produced by Zimbabwe include gold, asbestos, chromite, coal and base metals. The mining industry contributes approximately 8% towards the countrys GDP.
The first step of the mining and mineral processing operations is to remove the mineral value in ore from the host rock or matrix. Minerals may be extracted from the earth using a variety of techniques. Most extraction processes result in the removal of ore and associated rock or matrix in bulkform from the deposit, using blasting and crushing operations to break the ore into pieces of manageable size or to separate the ore minerals from unwanted material.
Mining operation involves many different types of machines. As referred, there are many small and medium mining operations in Zimbabwe; mining technology is still in developing. It requires high technology and quality mining equipment to develop mining industry in Zimbabwe. Crusher machine is one of integral equipment in mining industry. SBM provides high performance and low price crusher for mining industry in Zimbabwe.
Different scale of mining operations has various investment capacities and requires different types of mining machines.In mining operation, crushing is the first the integral operation, the layout of mineral crushing plants is a crucial factor in meeting production requirements while keeping capital and operational costs to a minimum.
There are many factors to be considered for designing a reasonable crushing plant, such as ore characteristics, mineral deposit location, climatic conditions, expected operational life, safety, environment, and operability and maintainability. There are three main steps in designing a good crushing plant: process design, equipment selection, and layout.
With the development of quarrying and mining industries, various new types of mining equipment are designed for different applications. Nowadays, tracked mobile mineral crushing equipment has been gradually replaced stationary crushing plants.The main benefits of mobile crushing plants is their optimized flexibility, maximized productivity and minimized operating costs,meantime increasing safety and reducing environmental impact.
SBM is world leading mobile crushing equipment supplier and manufacturer.The proven SBM mobile crusher in Zimbabwe can be equipped with jaw crusher, impact crusher, cone crusher and VSI crusher for primary crushing, secondary crushing and tertiary crushingoperations. It also can beequipped with screening machine and belt conveyor to be a complete crushing production line. The mobile crusher equipment features an extensive range of track-mounted crushing plants designed for contracting, quarrying and in-pit crushing applications. The plants are built around robust, high capacity crushers, feeders and screens, enabling them to process practically any rock or ore.
SBM provides a complete range of tracked mobilejaw crusher, impact crusher and cone crusher plants, all specially designed to meet the challenges facing todays crushing contractors.The crushing equipment is a guaranteed, state-of-the-art solution to crushingknow-how and quality. It is widely applied in construction, open pit quarry and mining applications and recycle crushing sites. Here are the benefits of mobile crushing equipment:
excellent mobility, high crushingcapacity and good availability unique design and compactdimensions a large feed opening and robust construction for long lasting, reliable operation can be used both in open and closedcircuits worldwide aftersalesserviceguaranteed
K-series portable crushing and screening plants, which includes 7 modules and a total of 72 types, cover various mining production requirements. Compared with similar equipments of the world, the K series have more complete types and wider applications.
Coarse crushing plant, whose capacity reaches 650 t/h and the max feed size is up to 11001200 mm, includes12 types and fills the gaps of large capacity portable plant. Meanwhile, the plant not only meets quarry and coal-mining crushing, but also can be used in processing concrete and construction waste.
K-series portable crushing and screening plant, which includes 18 types, is mainly used for secondary crushing and pure screening works. With adjustable vibrating screen, it has better adaptability to different production requirements.
To solve the problem that mixed scraps lead to more handling capacity, we developed the independent joint operation portable plant. The plant can complete preliminary screening, reduce the handling capacity and increase processing capacity.
K-series portable crushing and screening plant that includes 4 types is equipped with advanced VSI vertical shaft impact crusher. The mineral products have better grain shapes, it is especially suitable for use in concrete.
The fine crushing and sand washing portable plant is specially designed for building and road-building. It integrates sand making and washing as a whole, being ideal portable plant for fine grained and coarse grained materials washing work.
Considering that cost of general portable plant is too high to small and medium-scale production line, we develop three-in-one portable plant specially. The plant meets customers' requirements for production as well as for mobility, improving equipment utilization and store value.