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how to process silica sand? - jxsc machine

Silica sand, also known as quartz sand, is mainly composed of silica( SiO2), which is the main raw material for making glass. Silica sand has ordinary silica sand, refined silica sand and high purity silica sand. The content of silica in ordinary silica sand is between 90% and 99%, the content of iron oxide is less than 0.02%, the content of silica in refined silica sand is between 99% and 99.5%, the content of iron oxide is less than 0.015%, the content of silica in high purity quartz sand is 99.5% to 99.9%, and the iron oxide content is less than 0.001%. The silica sand with high purity is milky white. When the impurity content is more, the silica sand will be brown and light brown. The melting point of silicon sand is about 1750 C, the particle size is between 0.02mm and 3.35mm, and it is insoluble in acid except for hydrofluoric acid. It has good chemical stability, electric edge, wear resistance and so on.

The silica sand raw material is usually will contain sticky clay, Kaolin clay, ilmenite, Hematite, Iron, and other magnetic minerals. The silica sand color in raw material maybe white, yellow, brown, etc.

Silicon sand is an important industrial mineral raw material, widely used in glass, casting, ceramics and refractory materials, metallurgy, construction, machinery, electronics, chemical, plastic, abrasive, rubber, aerospace and other industries. Another important use of silica sand is the filter and filter used for water treatment.

1) Glass: flat glass, float glass, glass products (glass jars, glass bottles, glass tubes, etc.), optical glass, glass fiber, glass instrument, conductive glass, glass cloth and special glass for anti ray

9) Aeronautics and Astronautics: its internal molecular chain structure, crystal shape and lattice change law, with high-temperature resistance, low thermal expansion coefficient, corrosion resistance, high insulation, piezoelectric effect, resonance effect and its unique optical properties.

Generally speaking, the silica sand raw material is with sticky clay, kaolin clay, impurity minerals, magnetic minerals, such as ilmenite, hematite, iron, and others. So firstly need to wash clean the clay and kaolin clay, remove the waste sand and magnetic minerals, and finally sieve out requested size silica sand, dry it and packing it.

In summary Feeding->washing -> primary sieving -> gravity separation to remove heavy minerals -> refining process to remove magnetic minerals -> Sieving out requested size silica sand -> drying -> packing

1. Silica sand Feeding Use vibration feeding machine, feeding hopper, electromagnetic vibration feeder, belt feeder, wheel loader or excavator feed directly. It depends on process capacity and raw material conditions to choose which feeding machine.

2. Clean clay Washing clean the clay, kaolin clay and mud in raw material, most popular silica sand washing machine are trommel scrubber, log washer, spiral washer, attrition scrubber, etc. Wash machine for sale The silica sand washing attrition scrubber and spiral classifier washing machine are especially good washing effect for small size silica sand -3 mm. If bigger size, can consider using trommel scrubber and log washer to wash silica sand.

3. Primary Sieving to remove coarse waste sand After washing clean the clay, then need to sieve out some bigger waste sand, the under-screen sand will go to next gravity separation machine. This sieving process can use normal vibration screen or silica sand high-frequency vibration screen. Vibrating screen details

4. Gravity separation to remove heavy minerals It is for primary silica sand gravity separation to remove heavy minerals, such as ilmenite, hematite, iron, etc, the most common use silica sand separation machine is shaking table, spiral chute separator. It depends on the processing capacity to choose which gravity separation machine.

6. Silica sand refining process removes magnetic minerals After silica sand gravity separation, there will still some percentage magnetic minerals in silica sand, so need to remove it by magnetic separator, different magnetic minerals, will use different gauss magnetic separator, for removing iron, need 1000 gauss, for removing ilmenite and hematite, need 8000-9000 gauss. Different usage of silica sand, will request different percentages of magnetic minerals remaining in the final silica sand product.

7. Sieving out requested size silica sand After removing magnetic minerals, will need to sieve out requested size silica sand, usually use the high frequency vibration screen, with PU screen, screen mesh size can be customized.

9. Packing After drying the sand, use packing machine to pack final silica sand product ,then can sale. The silica sand packing machine is ton bag packing machine, can be 0.5 T, 1 T, 2 T, or 3 T per bag as requested.

JXSC mine machinery factory in China has more than 30 years of professional experience at silica sand processing plant, design full set silica sand process flowchart, provide complete set silica sand washing plant, can send the engineer to the mine site for equipment installation and commissioning guidance. We have already built many silica sand separation plants in Algeria, India, Bangladesh, Brazil, Egypt, Singapore, Indonesia, Philippines, etc.

Silica Processing Plant 50TPH Silica Sand Processing Plant in Indonesia 65TPH Silica Sand Washing Plant in Malaysia 100TPH Silica Sand Processing & Washing Plant in Malaysia 20TPH Beach Sand Mining Plant in India 100TPH Beach Sand Zircon Mining Plant in Sierra Leone

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Dewo machinery can provides complete set of crushing and screening line, including Hydraulic Cone Crusher, Jaw Crusher, Impact Crusher, Vertical Shaft Impact Crusher (Sand Making Machine), fixed and movable rock crushing line, but also provides turnkey project for cement production line, ore beneficiation production line and drying production line. Dewo Machinery can provide high quality products, as well as customized optimized technical proposal and one station after- sales service.

SILICA SAND SAFETY DATA SHEET 1. IDENTIFICATION OF THE SUBSTANCE/MIXTURE AND OF THE COMPANY/UNDERTAKING Product identification High grade silica sand is a fine sand that has been processed by washing and cleaning of the grains, sizing to remove coarse and very fine fractions, and physical and chemical

Spiral washing machine suited for abrasive, refractory material, cement, quartz, steel sand, slag powder, copper ore, iron, gold, gravel, frac sand, concrete aggregate, asphalt aggregate and other fine and medium-sized material. it has great features of energy-saving, durable, ease of maintain.

The Asia Pacific region accounts for 47% of global demand for silica sand and Asia is running out of domestic supplies. One recent estimate predicts the international sand and aggregate market could grow from US$4.5 billion (A$5.8 billion) in 2017 to US$60 billion (A$77 billion) in 2030.

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Materials: According to different demands, sand making plants include pebble sand production line, limestone sand production line and the like. All of which could produce aggregates from granite, basalt, pebbles, limestone, river pebbles, calcite, slag, etc.

Applications: It can crush various of rocks into different particle size, with uniform shape and high compressive strength, artificial crushed sand is high quality aggregate for highway, railway, water conservancy, concrete mixing station and other industries.

Materials: According to different demands, sand making plants include pebble sand production line, limestone sand production line and the like. All of which could produce aggregates from granite, basalt, pebbles, limestone, river pebbles, calcite, slag, etc.

Applications: It can crush various of rocks into different particle size, with uniform shape and high compressive strength, artificial crushed sand is high quality aggregate for highway, railway, water conservancy, concrete mixing station and other industries.

Then the vibrating screen will grade the materials, where stones that meet the granularity standard will be sent to VSI crusher (sand-maker), while the rest will be returned for another round of crushing.

Part of the stones processed by VSI crusher (sand maker) will be made into sand and become sand products after being washed. The rest will be further crushed by the sand maker into qualified sand materials of various types.

Sand making production line consists of vibrating feeder, Jaw Crusher, Cone Crusher, Impact Crusher (sand-maker), vibrating screen, sand washer (sand classifier), belt conveyor, water treatment system and centralized electronic control system. We could also add a dust separator to the line to meet the specific requirements of our clients. We could assemble the production line according to the requirements of various processes to ensure the line has the best performance.

Sand making flow: Raw material first enter the primary crusher (usually a jaw crusher) for the primary crushing, and then the primary crushed materials are transferred to the secondary crusher (usually a cone crusher, or impact crusher) through belt conveyor. The vibrating screen is placed after the secondary crusher to screen crushed materials, where undersized materials meet the granularity standard will be sent to VSI sand making machine to further fine crushed, and the rest of over size stones are be returned to the secondary crusher. The last step is sand washing, wash away powder, clay and so on. As the crushing circuit goes on, the raw big materials will be crushed into qualified size manufactured sand that used in industry.

Our Eastman sand making machines are mainly be used to those types of sand making process:1.Manufactured Sand Making2.Artificial sand Making3.Sand gravel making4.Crushed sand making5.Silica sand making6.Quartz sand making

We have the special sand making machine like VSI crusher, sand screening machine like vibrating screen, also we have sand washing machines like wheel sand washer and spiral sand washer. These sand crushing, washing and screening equipment are for maximum productivity. We also supply individual crushers and screens, as well as the key components and wearing parts.

We can help customers design those plants include quartz sand production line, building sand production line and stone material production line, all of which could produce aggregates and crushed sand from limestone, granite, basalt and river stone. Especially we have a lot of experience in sand plants and sand washing plants with river stone. All these products are widely used in the construction of hydraulic power plants, building material, highway, and urban infrastructure.

We offer complete pre-sale, sale and after-sale services. Also we can provide free help to assemble sand plant (sand-making production line) according to our clients requirement for material size, productivity and usage. We design the process in line with the production site of our clients so as to bring our clients the most rationally designed and the most economically efficient sand plant.

Typically our designed sand production line adopts a high level of automation and low operation cost, featuring high crushing efficiency, energy conservation, great productivity, less pollution and easy maintenance. Also, Stone products produced by our eastman well designed production line get excellent shape, meeting the national standard for high-speed feeding materials.

Typically our designed sand production line adopts a high level of automation and low operation cost, featuring high crushing efficiency, energy conservation, great productivity, less pollution and easy maintenance. Also, Stone products produced by our eastman well designed production line get excellent shape, meeting the national standard for high-speed feeding materials.

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In addition, the spiral log washer can classify the sand by size. Spiral washing machine suited for abrasive, refractory material, cement, quartz, steel sand, slag powder, copper ore, iron, gold, gravel, frac sand, concrete aggregate, asphalt aggregate and other fine and medium-sized material. it has great features of energy-saving, durable ...

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Washing clean the clay, kaolin clay and mud in raw material, most popular silica sand washing machine are trommel scrubber, log washer, spiral washer, attrition scrubber, etc. Wash machine for sale The silica sand washing attrition scrubber and spiral classifier washing machine are especially good washing effect for small size silica sand -3 mm.

Mineral Processing Cases study: 100TPH Silica Sand Processing & Washing Plant in Malaysia, how processing plant configurated and what equipments were used? Read more Read more You may also interest in the silica sand property and processing methods .

Material: silica sand Capacity: 65TPH Country: Malaysia Feeding size: 0-1mm Raw mineral description: 1. Mineral composition: silicon, SiO2 94%; Iron as Fe2O3 0.35%; others 2. Customer roughly washed the sand and sieved 0-1mm fine sand o

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