spray dryer machine punjab

soap & detergent plant machinery manufacturers | golden heavy engineering company | soap plant manufacturers, detergent plant manufacturers, detergent powder making plant, detergent cake making plant

Golden Heavy Engineering Company was started by S. Bhupinder Singh Sond and currently running by S. Ramanjeet Singh Sond. The firm is quite 40 years old. It gives us great pleasure to introduce ourselves as one of the leading Fabricator, Erector & Supplier of all kind of Soap Machinery & Fabrication Work of Stainless Steel, Mild Steel. Today We have emerge as the market leader in this field and the quality of appreciation that has come our way in really heartening specially from people whose opinion We regard well.

Golden Heavy Engineering Company was started by S. Bhupinder Singh Sond and currently running by S. Ramanjeet Singh Sond. The firm is quite 40 years old. It gives us great pleasure to introduce ourselves as one of the leading Fabricator, Erector & Supplier of all kind of Soap Machinery & Fabrication Work of Stainless Steel, Mild Steel....

Soap & Detergent Machinery Manufacturers, Laundry Soap Plant Manufacturers, Toilet Soap Plant Manufacturers, Detergent Powder Making Plant, Detergent Cake Making Plant, Spray Vacuum Dryer Plant Manufacturers, Soap Crutcher Manufacturers, Soap Holding Tank Manufacturers, Soap Flaker Manufacturers, Triple Roll Mill Manufacturers, Cage Mill Manufacturers, Twin Worm Singlex Vacuum Plodder Manufacturers, Twin Worm Duplex Vacuum Plodder Manufacturers, Belt Conveyor Manufacturers, Screw Conveyor Manufacturers, Rotary Bar Cutter Manufacturers, Cake Cutting & Stamping Machine Manufacturers, Sigma Mixer Manufacturers, Ribbon Blender Manufacturers, Vibro Sieve Manufacturers.

spray vacuum dryer plant manufacturers | products | ghec

GHEC is one of the leading Spray Vacuum Dryer Plant in Mandi Gobindgarh, Punjab, India. Vacuum dryers find extensive usage in the industry for drying a variety of products. These Vacuum Dryers are perfect to dry heat sensitive products, drying of products in solvents, drying requirements necessitating achievement of very low moisture or low oxygen drying environment in order to optimize oxidation or for explosion prone products. GHEC offers custom tailored vacuum drying systems with variety of configurations.

Golden Heavy Engineering Company was started by S. Bhupinder Singh Sond and currently running by S. Ramanjeet Singh Sond. The firm is quite 40 years old. It gives us great pleasure to introduce ourselves as one of the leading Fabricator, Erector & Supplier of all kind of Soap Machinery & Fabrication Work of Stainless Steel, Mild Steel....

Soap & Detergent Machinery Manufacturers, Laundry Soap Plant Manufacturers, Toilet Soap Plant Manufacturers, Detergent Powder Making Plant, Detergent Cake Making Plant, Spray Vacuum Dryer Plant Manufacturers, Soap Crutcher Manufacturers, Soap Holding Tank Manufacturers, Soap Flaker Manufacturers, Triple Roll Mill Manufacturers, Cage Mill Manufacturers, Twin Worm Singlex Vacuum Plodder Manufacturers, Twin Worm Duplex Vacuum Plodder Manufacturers, Belt Conveyor Manufacturers, Screw Conveyor Manufacturers, Rotary Bar Cutter Manufacturers, Cake Cutting & Stamping Machine Manufacturers, Sigma Mixer Manufacturers, Ribbon Blender Manufacturers, Vibro Sieve Manufacturers.

laboratory spray dryer | yamato scientific america

Yamato Scientific carries highly advanced laboratory spray dryer systems offered in compact, versatile, and large capacity units. Each spray dryer is innovatively engineered to meet essential spray drying needs, our selection of spray dryers cover a vast range of applications for food, pharmaceutical, industrial, and other industries. Through years of valuable experience and outstanding R&D, Yamato continues to provide globally competitive spray drying equipment that delivers high-yield powders and impressive spray drying solutions.

If youre looking for spray drying units, we have general laboratory spray drying and spray granulating units such as the ADL311SA, GB210A, GB210B, and DL410 to help you perform unparalleled production of stellar dried powder. We also have GAS410 organic solvent recovery unit for samples requiring organic based solutions.

Spray drying equipment has improved over the years. Today, you can process products from milk powder to antibiotics using spray dryers. Yamatos spray dryer models are suitable for experimental and R&D purposes. You can use our spray dryers for drying, fine powdering, powder mixing, agglomerating, encapsulating, and englobing.

Spray dryers were used widely during the Second World War to produce milk powder. Hence, it is no surprise that the largest market for lab spray dryers nowadays is in the food industry particularly in powdered milk and instant coffee production.

From milk production, the use of spray drying technology has extended to the production of powdered varieties of coffee, algae, gum arabic, protein hydrolysates, yeast extract, starches, and non-dairy creamers to name a few.

You can now rapidly create agglomerates or powder from liquids such as emulsions, suspensions, and solutions since spray dryers are fully-automated and continuous. Moreover, spray drying equipment such as the ADL311SAa Compact & Economical Spray Dryer by Yamatoare highly suitable for drying both heat-resistant and heat-sensitive foods, allowing shorter residence time with no oxidation and minimal moisture remaining.

Spray drying is also used for encapsulating active substances, homogenizing these into slurries or emulsions before drying. By encapsulating food products, you get to protect your product from heat degradation and therefore improve final product functionality.

Not all medical dosages are soluble. Hence, spray drying technology affords the pharmaceutical industry an economical and fast alternative to converting liquid feed into powdered medications and additives such as extracts, infusions, inorganic medicinal salts, vitamin C, and adrenaline.

Since the 1940s, the use of spray drying equipment in pharmaceuticals has advanced from simple drying methods to sophisticated processes such as the production of excipients like ointment bases and preservatives and the isolation of active ingredients that are either hard-to-crystallize or heat-sensitive.

Needless to say, spray drying is an ideal process for those requiring precise attributes especially in the morphology, stability, and particle size of your pharmaceutical products.

In just a single continuous process, you get to convert liquid feedstock into a well-defined powder and get desired properties including precise residual solvent, moisture level, particle morphology, as well as density and size of particulates, which is crucial in the pharmaceutical industry. With high-performance spray dryers like the Yamato DL410 Large Capacity Spray Dryer, you can produce fine particles with sizes from 10 to 100 micrometers, which are considered by many to be difficult to achieve.

Aside from food and pharmaceutical production, spray dryers are essential for the industrial creation of powdered materials such as catalyst supports, ceramic materials, microalgae, detergents, and paint pigments.

Used, basically, for encapsulation by most industries, applications of spray drying equipment in an industrial setting includes the production of not just powders but also textiles, adhesives, pesticides, carbonless copy paper, and anti-corrosive coatings just to mention a few. The microencapsulation technique involves the use of coatings such as polyvinyl alcohol, sodium alginate, starch, and gelatin.

By encapsulating, you get to reap numerous benefits; one is an extended shelf life for your product and another is increased stability. On the other hand, you also get to decrease the evaporation of the volatile core in products such as paints and pesticides. Aside from those, you also get to reduce oxygenation, prevent a chemical reaction, and improve handling properties of adhesives.

Now, if you are spraying acidic samples for either aqueous or organic solvent, before exhausting to environment or recirculating to the GAS410 Solvent Recovery Unit, we recommend using the GWS410 Organic Solvent Washing Unit to neutralize the air or gas which contains acidic ingredients.

Our customer service team is ready to assist you with product selection advice, sales estimates, replacement parts, accessories, customization, product literature, and more. To check status of a current order, contact the Customer Service team.

Whether youre considering getting your first rotary evaporator or perhaps upgrading your current system, Yamato is here to walk you through all the critical decisions you need to make when selecting the right system for your lab with our in-depth buyers guide. Download Yamatos Rotary Evaporator Selection Guide for FREE now.

Our team of experts has joined forces to bring you a comprehensive guide on how to shop for that perfect autoclave. Get access to tips for planning ahead, a checklist of utilities youll need, a breakdown of common features and configurations, and more.

Getting the best quality spray dried products starts with choosing a spray dryer that is compatible with your samples. Get tips on proper sample evaluation, detailed product comparisons, and find out where you can get a free spray dryer consultation. Just fill out the form below and well email you a copy of our guide Sample Determination for Spray Drying, absolutely FREE!

Buying laboratory ovens requires more than scientific knowledge. Follow our FREE detailed Laboratory Oven buying guide and find clear-cut guide questions & tips on selecting quality units that can meet you applications toughest demands.

stainless steel centrifugal spray dryer

Lab spray dryer capacity has 2L/H, 3L/H, 5L/H, 10L/H,15L/H, which could dry solution and emulsion to powder or granule products directly, don't need evaporation and crushing process. Customization of spray dryer is available.

Lab spray dryer capacity has 2L/H, 3L/H, 5L/H, 10L/H,15L/H, which could dry solution and emulsion to powder or granule products directly, don't need evaporation and crushing process. Customization of spray dryer is available.

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how to size an air compressor?

a. Important point to note here is that some brands specify SCFM (Standard CFM). This means that the compressor will deliver air at the speed of the mentioned CFM but because it is standard it is considered as it is measured at a standard reading which is Pressure is 1 Bar(g), Atmospheric Temperature is 20 Deg C, Atmospheric Pressure is at Sea Level and 0% relative humidity in the atmosphere. This is a reading by ISO 1217 which tries to bring all CFM of different brands on one level. But this is not the actual CFM at your location because air expands and contracts at different temperatures and atmospheric pressure has a very important role in how well the compressor sucks air from the atmosphere. Therefore we at CompressorWale plan to bring to you exact information as to discharge rate of the compressors as per Indian conditions at a high pressure.

c. Because of the above the altitude of your factory / site affects the air compressor performance. At a higher altitude compared to sea level there is less atmospheric pressure which is why the compressors suction capacity will reduce therefore the same machine will give much less air. Eg. Places like Shimla, Mussorie etc. In these cases a much bigger machine is required to deliver less amount of air. Similarly temperature of air and humidity in air also affect the performance of the air compressor but their impact on compressor is less.

There is a false notion that some people have regarding these 2 above units of measurement. Some people think that flow of air or CFM and the pressure both need to be multiplied by the number of pneumatic machines or pneumatic equipments. But only the flow of air or CFM needs to be multiplied and not the pressure. The same is cleared in the below example.

Eg: There are 2 pneumatic machines / equipments of the same kind and each requires an air consumption of 20 CFM @ 6 Bar(g). Then your total Compressed air consumption will be 20 x 2 = 40 CFM @ 6 Bar(g). Note that the Pressure does not need to be multiplied with the number of pneumatic machines.

Please note that air compressors are rated and measured as CFM at a particular pressure. Most brands have an asterisk (# or *) at the bottom of the compressor technical specifications which states that the compressor CFM rating is measured at X pressure but the maximum pressure of the machine is Y. This is important because CFM (Flow of Air) and the pressure are inversely proportional which means when one goes up the other has to come down.

A 5HP reciprocating piston compressor shows 15 CFM but below it says that this CFM is measured at 7 Bar. Therefore when this pressure is increased to 10 Bar the flow will not remain 15 CFM and will drop down. Therefore this 5HP machine will not be sufficient and a 7.5HP will have to be looked into.

3. Some people do not know the above points on ways an air compressor is measured and they only talk in term of HP (Horse Power) of the machines. Well over the years a thumb rule is there that 1 HP = 3 CFM of air in reciprocating piston compressors but this cannot always be considered. It is different at different pressures and it is different in screw compressors. The right way to size an air compressor is when you have figured out the Air Flow and Pressure required then you match a compressor accordingly to this and then whatever be the HP of the machine you will have to stick with it. If you are going in for a reciprocating piston type air compressor then it is recommended to consider 1.5 times the CFM actually required so that compressor gets rest when it cycles on and off / load and unload etc.

1. Understand the application. The application could be a pneumatic machine, spray painting operation, just to fill up air in a tank which does oxygenation, pharmaceutical application, plastic bottle making through blow moulding etc,

2. Determine the air flow required in CFM, LPM etc. This can be seen in the manual of the pneumatic machines, you can ask your pneumatic machine manufacturers to suggest the CFM, if the application involves filling of air in a storage tank for oxygenation etc then you need to know the volume of this storage tank and with that the time you want it to fill up completely at a desired pressure and we at CompressorWale.com will guide you the CFM value required to fill that storage tank in the required time.

a. Important point to note is that after you have finalized on a particular CFM that is required for your application and suppose you have decided to go for a reciprocating piston type air compressor then you need to take a compressor which is 1.5 times the required CFM. This is because the piston compressors are not designed to run continuously and are for intermittent use only. Therefore a big size compressor will get cycle time to on and off.

3. Determine the working pressure required for the application. This should also be mentioned in the pneumatic machine manuals or can be taken from manufacturer. There are certain thumb rules regarding pressure like pneumatic applications do not require more than 6 Bar(g) and spray painting requires 3.5 to 5 Bar(g) and pet blow of bottles requires high pressure ranging from 12 to 40 Bar depending on the mould and profile of the bottle etc.

a. Important point to note is that compressors come with a load and unload pressure rating or cut on and cut off pressure rating because of the pressure switch installed on the machine. The difference between this cut on and cut off pressure is called pressure delta. Usually these ratings are both adjustable in almost every pressure switch but it is still advisable to keep a bigger pressure delta between the off and on pressure. In piston compressors the minimum pressure delta advisable is 2 bar (g) and in screw compressors it is 1 bar (g). This way the higher the pressure delta the longer the compressor gets to cycle on and off and there is less load on the electric motor. Note that electric motor manufacturers suggest that an electric motor should not be made to start and stop more than six times in an hour. But also to remember that as the pressure goes higher the compressor draws more electricity and more energy to compressor the air. Therefore there needs to be a balance so max cut out pressure can be kept up to 2 Bar (g) higher than the required pressure.

4. Now that we know the above we get into the purity of the compressed air. Like how much oil and moisture content is allowable to your application. This will guide you whether you need a 100% oil Less / oil free machine or a normal oil lubricated machine with filters will be sufficient. Secondly it will also guide you whether you need a dryer to dry the moisture from the compressed air and whether you need a refrigerated air dryer or a desiccant air dryer. Below are examples of some applications:-

a. In case it is a pneumatic machine little oil carry over in compressed air is ok and sometime better if oil is present because the movement of the pneumatic cylinders requires oil for smooth operation. But moisture present in compressed air is harmful for the pneumatic cylinders as they could rust over time. Here you will need a refrigerated air dryer to remove the moisture down to +3 Deg C PDP(Pressure Dew Point) {usually all dryer manufacturers are giving this rating} and a general purpose filter of around 5 or 1 micron rating to stop dust particles and liquid water entering the dryer. There will be people who will recommend a glass type moisture separator but this does not remove moisture in form of water vapour which is removed by the dryer.

b. In spray painting of cars the oil in compressed air creates spots in the finished paint product therefore here 3 filters are required to remove oil content down to 0.003ppm (particles per million). You will need all three if you only purchase the last filter then it will choke up faster not giving you its life worth.

c. In case of pharma application if compressed air is going to come in contact with the end product like medicines and capsules then neither oil nor moisture is allowable to stricter norms. In this case you will need a 100% oil free machine with Desiccant air dryer to remove the moisture down to -20 Deg C PDP(Pressure Dew Point) {usually all dryer manufacturers are giving this rating} and a set of 3 filters to purify down to 0.003ppm (particles per million) and 0.01 micron. Some cases an oil lubricated compressor is also allowable with the necessary filters this depends on the oil content allowable and how strict is the inspection authority.

5. Is noise level a criteria? If you want to place the compressor near operations and on the factory shop floor near your labour and employees then you could go for a silent machine like a screw compressor (more expensive) but if you can place the machine far and do some piping then you can go in for a reciprocating piston type air compressor (economical option).

6. Does your application require a compressor that needs to be portable or stationary? If it requires to be portable and if the requirement is small within 5HP then you can go for a reciprocating piston type air compressor since some brands give free wheels or access to put wheel on the compressor for portability but if you need a big size compressor that is portable then some brands give approximately 300 CFM machines which are portable if you may have seen them sometime on the road side. You get these type of machines in both electric motor driven as well as diesel engine driven based on your requirement. At the moment no brand offers a standard portable compressor from 5 to 30 HP. They may be able to give you a customized trolley or so for portability.

8. Just before closing on an air compressor make sure that you have electricity supply at your site / workshop in the desired rating to run the air compressor. The ratings used in India are Single Phase (230V / 50Hz) or Three Phase (440V / 50Hz). Single phase is available only in reciprocating piston air compressor and that too only upto 3HP power rating. Single phase is not available in screw compressors in India. Three phase supply is most commonly used.

9. Backup: you should consider taking a backup compressor if an air compressor is very essential for your business. In most factories an air compressor is so critical that the complete plant will be a stand still if the compressor has broken down and per day salaries are very high for this kind of a plant.

10. Consider a machine 10 to 15% bigger than the required air because in future you may want to add some equipment, your piping may have some leaks, your filters may get clogged etc. Having a little spare amount of air is always better.