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The JOYAL Impact Crusher is used for primary, secondary and fine crushing of all kinds of stones and rocks with compressive strength less than 350 MPa such as granite, marble, and limestone. The Impact Crusher is widely used for sand and rock production in the industry of roads, railways, reservoir, electricity power, building materials and so on.

The materials are crushed via impact energy produced in the impact crusher. When the materials enter the zone of the board hammer, they are flung into the impact equipments via the high-speed impact of the board hammer. These materials will be re-crushed after rebounding into the scale board. The large materials are crushed into small pieces until it becomes the specified granularities. The end products come out from the base of the impact crusher.

what are the differences between 7 types of crushers? | fote machinery

Jaw crusher is a compression type of crushing machine. The flywheel works together with eccentric shaft and toggle plate provides a motion which pushing moveable jaw plate towards stationary jaw dies, and during the process, a compressive force squeezes raw material.

When the size of the material is crushed smaller than the discharging size, it will be discharged from the bottom. Jaw crusher crushes on half-cycle and favors arrested crushing. The fixed jaw crusher foundation needs to be rugged to overcome the working stress.

For gyratory crusher, the outer circle represents the stationary bowl covered by the concave and the inner circle represents the main shaft covered by the mantle. The main shaft rests in the eccentric bushing at the base of the crusher. As the eccentric rotates, the base of the main shaft moves in a circular path around the crusher centerline.

When the gap between the mantle and the concave increases, the ore material is released and falls into the crusher cavity. As the material is getting smaller, it will pass the narrower gap at the bottom and fall through the crusher. Then the discharged material is usually picked up by a feeder or conveyor belt.

Both of them are used in primary crushing process and they do have common points which include that crushing speed is 100 to 200 revolutions per minute, and the crushing is completed by compression force, but they still have their unique features.

If you only want to crush more raw material with more than 1000t/h and no special demands on final particle shape, you can choose gyratory crusher. Because it can be fed with two sides, which greatly reduces crushing time and improve crushing ratio thus saving lots of energy cost.

A jaw crusher can be sectionalized, therefore it is advantageous to install jaw crusher in remote locations, underground. Jaw crusher machine installation cost is relatively higher than gyratory crusher while its investment and maintenance cost is much lower than that of gyratory crusher.

Just like the video shows to us that gyratory crusher is often installed in the hole to make loader trucks directly feed without vibrating feeder. Raw material is fed into the feed opening by two sides, which produces more granite products in short time.

When the size of the material is smaller than that of discharging port, the final product will fall out of the bottom and be sent by the conveyor belt for further crushing. The ultimate mission of primary crusher is done.

Horizontal shaft impact crusher adopts impact force created by high-speed rotating hammer to strike and throw material. Then the crushed material will hit aprons again in the crushing chamber, which is "stone on stone" crushing way.

As a secondary crusher, HSI crusher can process material with a little hardness and abrasive. It is sometimes be used in primary crushing process, but only can process soft material like limestone, gypsum.

When cone crusher works, it uses the force between moveable mantle and stationary bowl liner to crush material. As the material is getting smaller, it keeps moving down along the crushing cavity until being discharged from the discharge opening.

In the beginning, you spend more money on cone crusher than that of impact crusher. But cone crusher does not need maintenance so much because it has hydraulic system to protect the whole machine and has a longer life span.

The wear parts of impact crusher are hammer and aprons. If the machine always processes hard and abrasive material, the crucial parts wear quickly and need maintenance in a short period thus resulting in more money cost on a repair.

The classical size of pebble is 63mm-12mm. The material is very hard to process, leading to piling and land-occupied problems. The customer chose cone crusher which not only solves the problems of land waste but improves productivity by 25%. The success is due to:

This customer knows the physical characteristics of limestone (soft and less abrasive) and his crushing site situation, so he chose a mobile HSI crusher. It can not only produce the ideal cubic finished product but also reduce the closed-loop to finish the product into the final size.

First, the material enters the feed opening along with the high-speed rotating roller drums, then it got crushed by strong compressive forces in the crushing chamber, and ultimately being discharged until its size smaller than the gap between two drums.

The hammer service life depends on the material you process. If you're running abrasive quartz, they'll last somewhere between one to two weeks. The hammers are reversible so you can replace them easily.

Depending on the physical characteristics of raw material, one of the roll crusher types---double roll crusher can provide a reduction ratio with 3:1 in some applications while another type-triple roll crusher 3:1. That makes roll crusher performs also well on hard and abrasive material.

Rotor speed, hammer type and grate configuration can be converted to different applications. They can be used in a variety of applications, including primary and secondary reduction of aggregates and many industrial applications.

Changing the gap can control the product size, shapes, and fineness modulus. Because it can produce high-fineness materials well and cost little, a lot of customers choose roll crusher to make sand.

If there are uncrushable objects, it'll be automatically removed under the action of hydraulic cylinders or springs by increasing the gap between the rollers. The hydraulic system can protect the rollers from damage.

Glass products are common products in our lives, and its recycling rate is 100%. Of the approximately 10 million tons of glass abandoned by Americans, only one-third is recycled, and the rest ends up in landfills.

VSI crusher is generally used for the third or fourth stage crushing after the first and second crushers, which is the final link of aggregate production. It is the best machine to produce manufactured sand even better than a roll crusher.

When raw material falls into the feed hopper, it enters rotor through the central entrance hole and then throwing high-speed rotor at the speed of 60-75m/s. When hitting anvil, it is crushed and comes downwards though the outlet.

For example, good classification according to the required ratio, no organic and soluble compounds that affect the setting time and performance of cement, and it can maintain strength when applied to concrete and asphalt.

To choose the best equipment, you need to do a comprehensive analysis of your projects, such as material characteristics (hardness, strength, humidity), worksite (in the city center or on the mountain, or other places), cost analysis, etc.

Different conditions will result in various solutions. If you need a more detailed analysis tailored to your crushing operation, please contact Fote Company's experts. The company has more than 35 years of design and practical experience, and it helps you to make the best choice.

As a leading mining machinery manufacturer and exporter in China, we are always here to provide you with high quality products and better services. Welcome to contact us through one of the following ways or visit our company and factories.

Based on the high quality and complete after-sales service, our products have been exported to more than 120 countries and regions. Fote Machinery has been the choice of more than 200,000 customers.

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Sanvik's QJ341 is a mobile jaw crusher which is applicable for the industries of quarrying and construction. With its compactness, it involves a hydraulic adjustment, reversible jaw and automatic central lubrication. ...

... complete hydraulic setting regulation system, as well as an enhanced crushing chamber for more efficient operation. With its compact construction and low height, the CJ211 is designed for user intuitive use and maintenance.

... hybrid CR810 is ideal for primary and secondary crushing of materials that are soft to medium-hard, wet and sticky. It has a compact design that lessens the installation space inside the crushing building. It is equipped ...

PE600900 jaw crusher is used in the first process of coarse and medium crushing various minerals and rocks. The advantages of high efficiency, strong crushing capacity and low investment cost make jaw crusher ...

PE7501060 jaw crusher is used in the first process of coarse and medium crushing various minerals and rocks. The advantages of high efficiency, strong crushing capacity and low investment cost make jaw crusher ...

... . As ideal equipment for primary crushing, C6X110 Jaw Crusher is widely used in mining, chemical, cement, construction, refractory material, ceramics, etc. industry. Why choose C6X110 jaw crusher 1.Adopting ...

Characteristics Smallest jaw crusher in the MOBICAT model range, the design of which is heavily based on the MC 110 R and its appearance is also very similar. It also impresses with its familiar diesel-direct drive ...

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FABO PRO 100 is a mobile type & closed circuit crushing plant that is suitable for especially limestone and other types of stones whose hardness level is soft or medium. TECHNICAL SPECIFICATIONS -Production Capacity: ...

FABO PRO 180 is a mobile type & closed circuit crushing plant model that is suitable for almost all types of stones except those which's hardness level is too high. TECHNICAL SPECIFICATION: -Production capacity: ...

The series of Crusher Machine from ACERETECH offers machine models with widths of 500 to 2000 mm and diameters of 300 and 800 mm for different rotor designs. Fully welded steel structures are designed to withstand the ...

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Raptor Cone Crusher your needs guide our design Safety, ease of maintenance, and the highest possible throughput this is what you want in a crusher. It is also the main idea driving the design of ...

FCB Rhodax 4D is a vibrating cone crusher. The bowl sub-assembly consists of a frame supporting the bowl liner. The cone sub-assembly consists of a structure supporting a vertical shaft and the cone liner. The cone ...

... and aggressive tracked mobile jaw crusher. Incorporating a Terex Jaques JW42 jaw crusher and a heavy duty vibrating grizzly feeder the Terex Finlay J-1175 gives optimum production in a range of applications. ...

The Metrotrak HA is a compact jaw crushing unit manufactured by Powerscreen. This unit can meet specific volume requirements needed in processes such as demolition and recycling for small-scale to large-scale operators, ...

THE INNER-CITY CRUSHER FOR HIGHEST REQUIREMENTS! The R700S mobile impact crusher is especially designed for applications on limited space - as for example on inncercity jobsites. It is easily transported ...

The RM 60 is the RM hook lift crusher and the ideal choice for niche processors and companies that need to crush smaller quantities to open up new business areas or expand existing areas profitably.Like all RM crushers, ...

... jaw crusher provides contractors with a highly portable option while meeting all production expectations. At 2.5 metres wide, the J40 jaw crusher is ideal for applications that require a high degree of ...

Product Profile EMC100 is a dual-purpose Tracked mobile cone crusher The power of the equipment can be provided by its own generator set or external power supply, providing customers with more choices. Except for the ...

On the basis of introducing German technologies on sand-making machines and upgrading the VSI Sand Maker, SBM develops and researches a new generation of sand-making machine--- VSI5X Sand Maker. VSI5X Sand Maker has multiple independent ...

... and washed. Crushed materials pass through the grid hole and then get into the discharge hopper. SLF 1550 is known for its compact dimensions. It is highly productive and economical. It is possible due to the size of ...

The crusher for any task - from coarse rock dust to sand Task Impact crushers comminute the most different kinds of rock into cubic form, while the proportion of fines is kept as low as possible. Solution The ...

... small-scale laboratory batches of 50 g to 2 kg. The PinMill-Lab lends itself to be used for pilot-scale production. The devices compact design of the PinMill-Lab facilitate an easy integration and a quick set-up ...

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