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Watch out, theres a new weight class in town! Weighing only 2.1 tons, the Brokk 200 uses 27.5 kilowatts of Brokk SmartPower to carry attachments in a weight class higher than its size. Equipped with the breaker BHB 305 or the Darda CC480 concrete crusher, the Brokk 200 is unbeatable. A compact masterpiece with incredible strength and reach.
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China manufacturing industries are full of strong and consistent exporters. We are here to bring together China factories that supply manufacturing systems and machinery that are used by processing industries including but not limited to: auto parts, machining parts, aluminum parts. Here we are going to show you some of the process equipments for sale that featured by our reliable suppliers and manufacturers, such as Spare Parts. We will do everything we can just to keep every buyer updated with this highly competitive industry & factory and its latest trends. Whether you are for group or individual sourcing, we will provide you with the latest technology and the comprehensive data of Chinese suppliers like Spare Parts factory list to enhance your sourcing performance in the business line of manufacturing & processing machinery.
With a vertical cardboard baler you compress voluminous cardboard waste into small and compact bales. By compressing cardboard waste, you reduce the volume of the material. This saves up floor space and also the cost of waste collection.
There are generally two types of cardboard balers: vertical and horizontal cardboard compactors. We look into vertical cardboard balers for light, medium and heavy-duty use from HSM, Bramidan and Mil-tek. Vertical balers are also known as downstroke balers. Check our vertical baler buying guide.
Which vertical cardboard compactor suits your needs? The list below contains three categories of cardboard baler machines, for light-duty, medium-duty and heavy-duty use. Per category, we recommend three cardboard balers for your inspiration from Bramidan, HSM and Mil-tek.
Light-duty vertical balers are relatively compact and affordable machines for compressing cardboard waste in an economical way. These low-volume cardboard baling presses are ideal for creating free space in restaurants, hotels, gas stations, offices, print, and packaging or smaller stores because of their small footprint.
The Bramidan Baler B4 is a mini downstroke cardboard baler with a high press force. It has a very low noise level of less than 60 dB. The compactor has a small base area and is easy and convenient to operate.
The HSM V-Press 610is a compact, but powerful baler with more than 5 HP of pressing power. This 480 V baler helps to reduce the volume of cardboard, mixed paper, or foils in an economical way. Fill the chamber with cardboard waste and the machine starts the pressing process after the door is closed with the handwheel door lock.
The Mil-tek 2305 is an easy-to-use cardboard baler with an automated bale-out mechanism. The baler is powered by compressed air and is free from electrical and hydraulic components. You can use this compact cardboard compactor for baling cardboard and plastic waste. The chamber is relatively deep, which makes it easier to put in large or bulky waste items.
Medium-duty vertical balers compress cardboard into bales that fit on standard US pallets or EUR pallets, for easy transportation. These medium-volume cardboard baling presses are ideal for big-box stores, retail shops, hotels, restaurants, manufacturing facilities, factories, wholesalers, food producers, and distribution centers.
A medium-duty compactor has a wider opening than a light-duty baler and thus is able to compress large and bulky cardboard boxes without the need to break them down first. These powerful machines are available in single-phase and three-phase power.
The Bramidan Baler B20 is a powerful and versatile compactor for cardboard waste, plastic foil, and waste paper. The finished bales are optimal in size, so they fit on standard EU or US pallets for easy transportation.
The HSM V-Press 820 Plus is a vertical baler machine for compacting medium to large volumes of cardboard waste. The compactor produces around 2-5 cardboard bales per hour. You can load your cardboard boxes and sheets into the machine by folding them down the upper half of the door. When folded down, the door functions as a table for convenient storing and filling the machine with cardboard waste.
The Mil-tek 2306 is a powerful two-cylinder cardboard baler that uses compressed air instead of an electrical hydraulic mechanism. The vertical baler has a large and wide pressing chamber, so large cardboard boxes fit easily into the baler for compressing.
The compactor is straightforward to use by your employees. Just load the material, close the door, and the Mil-tek 2306 vertical baler does the hard work for you. With the automated bail-out mechanism, you can eject the tight bale on a pallet. Two powerful cylinders create dense and heavy bales.
Heavy-duty vertical balers are powerful machines to compress bulky, voluminous cardboard waste into easy-to-transport bales. These high-capacity cardboard baling presses are ideal for warehouses, wholesalers, manufacturers, large distribution centers, large hotels, retail stores, supermarkets, and recyclers.
A heavy-duty baler can reduce the volume of cardboard up to 10:1. This makes it an economical and efficient alternative to a regular waste dumpster. A vertical downstroke cardboard baler requires less space, it reduces the volume of your waste, the bailer saves up time, and it reduces the cost of your current waste collection and dumpster rental.
The Bramidan Baler X50 HD is a powerful compactor for producing heavy cardboard bales of up to 1,000 lbs. This durable, high-quality and heavy-duty baler compacts your waste materials quickly and efficiently. Besides cardboard, you can compress aluminum, tin cans, hard plastics, foil and waste paper.
The HSM V-Press 860 plus B belongs to the top model from HSM in the V-Press series. This powerful cardboard baling machine generates 60 tons of pressing power and produces compact bales with a weight of around 1,200 lbs per bale. The baler is suitable for compressing cardboard waste as well as plastic film or foil. These bales are ready to be marketed without requiring any further pressing.
When a cardboard bale is ready, it is ejected automatically onto a standard EU or US pallet for transport. The high-capacity press chamber can hold high volumes of (bulky) cardboard packaging waste, so it is perfect for large warehouses, manufacturers, and large retailers.
The Mil-tek 2509 can handle large volumes of cardboard and/or plastic waste quickly. Despite its high power, this shredder is fairly compact and thus requires minimal floor space. Perfect for when floor space is scarce. The compactor machine has an extra-wide feed opening and pressing chambers, so breaking down cardboard boxes isnt always necessary.
An industrial cardboard baling machine is a crusher for your cardboard. It compresses cardboard waste, such as boxes and cardboard plates, into tightly compressed bales with a powerful engines hydraulic mechanism. The bales size depends on the baler machines capacity, but generally speaking, most cardboard bales have the depth and width of a standard pallet.
A cardboard crusher is then perfect for reducing your cardboard waste volume, like boxes and other kinds of cardboard packaging. There is all kind of companies and industries which make use of horizontal or vertical cardboard balers:
Overall, a downstroke baler is intended for companies that want to have an easy-to-use heavy-duty baling solution for their cardboard waste to improve waste separation and save on waste hauling costs. In contrast, a horizontal cardboard baler is designed for industrial use and compressing larger amounts of cardboard waste and is mostly used by recycling companies themselves or organizations with huge quantities of cardboard.
Most vertical balers have their moving parts, such as the pressing cylinders and strapping rolls, visible on the top of the machine. But you can also opt for a baler where the moving parts are hidden and protected inside of the machine.
A baler with external moving parts is generally less expensive. But it requires more vertical space. When you want to station a cardboard baler in a room or area (such as a warehouse rack) with limited height, then a baler with integrated parts is an option. The downside is that baler machines with internal parts are more expensive. Besides that, not every manufacturer has this type of baler in their range.
Bramidan is a manufacturer with a wide range of balers with internal or external moving parts. Most of their clients opt for a baler with external moving parts. Customers that do want a baler with integrated moving parts do this mainly for space-saving reasons, a smaller group want this machine because of its sleeker look and design.
Cardboard balers all contain a door, but how you open or close the door is all up to your preferences. For instance, you can choose a double door baler where the door is split in half. Or you can get a baler with a loading flap, where the door tilts towards the operator. There are also balers with a sliding door, which requires less space. Lastly, you can opt for a cardboard baler with an automatic sliding door.
Cardboard is a rather voluminous and space-consuming waste stream, especially cardboard boxes. Non-compressed cardboard waste is also a relatively expensive type of recyclable material in terms of transport costs for waste collection companies. The reason is that there is a lot of useless air in the waste material, which is inefficient and costly to transport.
To reduce transportation costs, and thus waste expenses for your company, it is worthwhile to compress cardboard beforehand. Compact cardboard bales have a much smaller footprint, which requires less floor space in your company. Additionally, compressed bales are much more efficient to transport for waste collection companies because they can collect more weight in a more compact form. In summary, a cardboard baler is beneficial for the environment and for company finances.
The time it takes to compress cardboard waste into a bale depends on the type of baling machine and the operators experience because it takes time to prepare and load the machine with cardboard. The compactor presses the cardboard with a hydraulic press. However, after compressing the cardboard, the operator needs to strap the cardboard bale and eject it onto a pallet.
The cycle time indicates the average time it takes for the cardboard baler to perform one cycle. A single cycle is a process of compressing the cardboard waste in the chamber with the pressing plate. On average, this takes up to around 30 seconds. But this doesnt mean that you can make a cardboard bale in 30 seconds. You need to repeat this process multiple times to create one bale of cardboard.
The production time of compacting cardboard packaging waste to a bale takes up multiple cycles. The average time to produce one bale depends on the type of material, the availability of waste materials at the site, and the operators efficiency. Sometimes you can find in the manufacturers guide manual specifications you can find the balers hourly bale output.
The output tells you how many bales the compactor produces per hour. Small-sized cardboard balers can produce 3-5 smaller bales per hour, and larger-sized baling machines can produce 1-3 large bales per hour. But keep in mind that these numbers are averages, and your companys real output can differ.
A cardboard compactor/baler is a reasonably pricy investment. The small vertical baling press prices start around 5,000 dollars and Large cardboard baling presses around 10.000 dollars, while high-end industrial balers can cost up to $1.5 million. You can also opt to purchase a used cardboard baler lowering the upfront costs, but it will require maintenance earlier than a new model.
A cardboard baler is a substantial investment thats why manufacturers enable companies to lease or rent a cardboard baler. The lease or rent a cardboard baler mainly is negotiated on a fixed cost per month from one of the cardboard baler manufacturing companies.
If you are thinking about buying or leasing a new baler, it is important to note that some manufacturers can offer you a maintenance contract. These maintenance contracts allow you to be worry-free when it comes to maintaining or repairing these large machines, as a manufacture approved technician will visit the site to take care of everything.
Before purchasing a cardboard baler, there are several criteria and characteristics to consider when choosing the specific model and making that you want. Below you will find an outline of all the requirements and features you may want to give thought to during this decision process.
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The size requirement of the primary rock crusher is a function of grizzly openings, ore chute configuration, required throughput, ore moisture, and other factors. Usually, primary crushers are sized by the ability to accept the largest expected ore fragment. Jaw crushers are usually preferred as primary crushers in small installations due to the inherent mechanical simplicity and ease of operation of these machines. Additionally, jaw crushers wearing parts are relatively uncomplicated castings and tend to cost less per unit weight of metal than more complicated gyratory crusher castings. The primary crusher must be designed so that adequate surge capacity is present beneath the crusher. An ore stockpile after primary crushing is desirable but is not always possible to include in a compact design.
Many times the single heaviest equipment item in the entire plant is the primary crusher mainframe. The ability to transport the crusher main frame sometimes limits crusher size, particularly in remote locations having limited accessibility.
In a smaller installation, the crushing plant should be designed with the minimum number of required equipment items. Usually, a crushing plant that can process 1000s of metric tons per operating day will consist of a single primary crusher, a single screen, a single secondary cone crusher, and associated conveyor belts. The discharge from both primary and secondary crushers is directed to the screen. Screen oversize serves as feed to the secondary crusher while screen undersize is the finished product. For throughputs of 500 to 1,000 metric tons per operating day (usually 2 shifts), a closed circuit tertiary cone crusher is usually added to the crushing circuit outlined above. This approach, with the addition of a duplicate screen associated with the tertiary cone crusher, has proven to be effective even on ores having relatively high moisture contents. Provided screen decks are correctly selected, the moist fine material in the incoming ore tends to be removed in the screening stages and therefore does not enter into subsequent crushing units.
All crusher cavities and major ore transfer points should be equipped with a jib-type crane or hydraulic rock tongs to facilitate the removal of chokes. In addition, secondary crushers must be protected from tramp iron by suspended magnets or magnetic head pulleys. The location of these magnets should be such that recycling of magnetic material back into the system is not possible.
Crushing plants for the tonnages indicated may be considered to be standardized. It is not prudent to spend money researching crusher abrasion indices or determining operating kilowatt consumptions for the required particle size reduction in a proposed small crushing plant. Crushing installations usually are operated to produce the required mill tonnage at a specified size distribution under conditions of varying ore hardness by the variation of the number of operating hours per day. It is normal practice to generously size a small crushing plant so that the daily design crushing tonnage can be produced in one, or at most two, operating shifts per working day.
New generation crusher, pew series jaw crusher is born with innovative significance. It is newly designed and improved by our experts on basis of their more than 20 years' crusher manufacturing and design experience. The unique design concept makes this series crusher achieve perfect combination between crushing efficiency and operating cost. Meanwhile, it has a wide range of application, particularly is suitable for crushing hard rock, such as basalt, river pebbles.
ZENITH HPT multiple cylinder hydraulic cone crushers, which incorporates the latest global crushing technologies with high efficiency and easy operation, are the pacemaker in Chinas hydraulic cone crushers for the excellent operating performance and positive customer feedback. It efficiently fulfills various crushing demands, such as: large capacities, first-class cubicity, low operating and maintenance cost, full process adaptability, etc.
HST Series Single Cylinder Hydraulic Cone Crusher is a new and efficient crusher researched and designed autonomously on the base of our twenty years' experience in the crushing industry engaged in design, production, sales and service, combining with the development of modern industrial technology, and drawing advanced crusher technology from the United States, Germany and other countries.
HP series Cone Crusher (Hydraulic) adopts computer optimization design to speed up main shaft speed. The unique crushing chamber replace system can quickly replace components in crushing chamber to meet different size requirement. The friction disc design and rotation of eccentric shaft bushing around fix cone plus more reasonable labyrinth seal system are unique features of HP series, which have more advantages like easier operation, larger application scope, more reliable, more smooth functioning comparing with spring and traditional cone crusher.
For higher productivity, better reliability and flexibility, longer service life, and better final product quality, the S series cone crusher is your best choice absolutely. S series cone crusher offers several outstanding features such as excellent tramp release system, unique hydraulic lifting system, all of these features ensure the S series cone crusher offer the unbeatable performance in secondary, tertiary and quaternary applications.
PFW Series impact crushers are the latest development of impact crusher based on ZENITH's 20 years experience and leading technology in the crushing industry. PFW series impact crusher features heavy duty rotor design, unique hammer locking system, interchangeable wearing parts, and easy maintenance. This series impact crusher provides customers low capital cost solution, outstanding performance, good cubical shape, lowest operation cost per ton, and wide materials application.
Thousands of Zenith PF Series Impact Crushers are installed all over the world in recent 20 years. It has been proved that this series of crushers not only effectively increase productivity and final product quality, but also greatly reduce the investment costs and operation costs. Unmatched excellent performance is shown in the secondary crushing, tertiary crushing and material recovery.
In order to meet the needs of market development, our company develops an efficient fine crusher, single cylinder hydraulic cone crusher. With the concise and compact structure, it can adjust discharge gate directly, prevent iron, and clear the cavity by the unique design of cylinder structure at the bottom. Single cylinder hydraulic cone crusherrepresents world's most advanced crushing technology, widely used in metal and non-metallic mineral, cement, sand and metallurgical industries for crushing, fine crushing and ultra fine crushing. It has many advantages like high efficiency crushing, low production cost, easy to maintain, good product shape, suitable for fine crushing and ultra fine crushing of minerals. It can do well in crushing the material to the required size to meet the production needs of customers.
Higher Reliability Heavy-duty designed main frame with first class steel. High manganese composite material liner, more hard-wearing. Huge diameter main shaft, more sturdy and durable. Less Production Cost Vanguard has long term experience and advanced metallurgy technology in crusher liner, that can reduce the crusher unit wearing. The optional automatic control system help to feed fully and to adjust the liner gap automatically during the crusher running, and improved the crusher working efficiency, then the unit production cost will be much less. Wider Application This series cone crusher has bigger feeding port size, then it is suitable for various crushing plant for best capacity, and it is widely used in medium and superfine crushing, stationary and mobile crushing plant. Improved crushing speed, eccentric arm (stroke) and cavity design can bring the higher capacity and better products.
Vanguard has long term experience and advanced metallurgy technology in crusher liner, that can reduce the crusher unit wearing. The optional automatic control system help to feed fully and to adjust the liner gap automatically during the crusher running, and improved the crusher working efficiency, then the unit production cost will be much less.
This series cone crusher has bigger feeding port size, then it is suitable for various crushing plant for best capacity, and it is widely used in medium and superfine crushing, stationary and mobile crushing plant. Improved crushing speed, eccentric arm (stroke) and cavity design can bring the higher capacity and better products.
The working part of the cone crusher is the two truncated cone is a cone, one is a fixed cone, and the other is a moving cone. The fixed cone is stationary and part of the frame. The lower end of the moving cone is movably inserted into the eccentric bushing. Therefore, the central axis of the fixed cone intersects with the central axis of the moving cone at an oblique angle. When the central axis of the moving cone rotates around the central axis of the fixed cone, the moving cone deflects along the inner surface of the fixed cone. In the section where the moving cone is close to the fixed cone, the material is squeezed, impacted and bent by the moving cone, and becomes a crushing chamber; in the place where the moving cone deviates from the fixed cone, the crushed material is discharged from the bottom of the cone under the action of self-weight and becomes a discharge port, and the material is loaded from the inlet.
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Processing Materials: river pebbles, granite, marble, limestone, fluorite ore, gold ore, barite, calcite, dolomite, bluestone, glass, basalt, iron ore, etc.
The cone crusher is a kind of stone crusher machine applied for metallurgy, building, road construction, chemical engineering, etc. It is suitable for medium and fine crushing with the features of high crushing ratio, high efficiency, low energy consumption and uniform particle size.
There are different models in HXJQ divided by different crushing principles and different particle sizes: single cylinder hydraulic cone crusher, multi-cylinder hydraulic cone crusher, hydraulic cone crusher, Symons cone crusher (compound cone crusher), and spring cone crusher. At present, the most advanced one is the single cylinder hydraulic cone crusher, and the most popular one is the Symons cone crusher.
The structure of single-cylinder hydraulic cone crusher is simple. Its characteristics are the steep cone, high swing frequency, and small eccentric distance. The unique design structure of bottom single cylinder can complete the three functions which can adjust the discharge opening directly, prevent ferric materials, and clear chambers.
The Symons cone crusher has the hydraulic chamber-cleaning system which can reduce its downtime. This machine adopts the lubrication grease system which avoids the defects of water-supplying and discharging block as well as mixing the water and oil easily. The spring insurance system is an overload protection device, which can make the foreign matter and iron ore go through the crushing chamber without damage.
When the single-cylinder hydraulic cone crusher is working, the motor drives the small gear of the crusher, the pinion drives the large gear, and the large gear assembly drives the eccentric sleeve assembly and the spindle assembly, which are centered on the theoretical vertical line, and rotate in the copper bushing.
The spindle assembly in the eccentric copper sleeve with the center line of the spindle can realize the rotating material being crushed by the swinging inner cone, and the crushed material is discharged from the discharge port.
When the compound cone crusher is working, the motor drives the eccentric sleeve to rotate by the V-belt, transmission shaft and bevel gears. The moving cone rotates under the action of the eccentric sleeve. The material is continuously crushed and impacted in the crushing chamber, then the needed size of the material after crushing will falls under the gravity and be discharged from the bottom. Symons cone crusher controls the particle size of material according to reducing the size of the discharge opening, so it is not suitable for ultra-fine sand or sand making.
The technology of single-cylinder hydraulic cone crusher is more advanced and higher efficient to operate. Under the condition of the constant crushing chamber, the maximum feeding size and productivity can keep constant, it has higher output, longer liner life, and lower operating costs. Its mainframe weight is 5700 to 36,300 kg, the weight of Symons cone crusher is 9980 to 43,270 kg, and its volume and weight are smaller than Symons cone crusher. Therefore, it is more convenient and quick to install and transport, as well as lift and change parts.
Jaw crusher, cone crusher and impact crusher are the mainstream crushers used in mining industries. Jaw crusher and cone crusher are the classical laminated crushers, and also the most popular crushers, while impact crusher adopts impact crushing principle. In general, jaw crusher is used as the primary crusher, and cone crusher and impact crusher as the secondary. And they always combine with each other in the whole crushing line during the crushing process.
Jaw crusher and cone crusher adopt the laminating crushing principle, known as extrusion crushing principle. Although the crushing actuators are different, the nature of crushing does not make much difference.
During the crushing process, the cone crusher adopts the extrusion between the mortar wall and the crushing wall, and the jaw crusher adopts the extrusion between the mobile jaw and the fixed jaw.
Impact crusher adopts the impact crushing principle, and materials are impacted and crushed between hammer and impact plate. Due to the frequent impact, the wearing parts are easy to damage, so impact crusher has a high requirement on the wear-resistance materials.
The jaw crusher, cone crusher and impact crusher are widely used in a variety of materials, but they have different applicability. The jaw crusher can almost meet the requirements of all materials.
Cone crusher also has the wide applications, ans it can crush high-hardness materials in high efficiency. However, impact crusher is generally used for crushing soft materials such as limestone because its crushing principle and wear-resistant parts, and impact has a good performance in shaping.
When choosing crusher machines, a comparison should be conducted according to different situations. Generally, jaw crusher is used for primary crushing, and for second crushing or fine crushing, a large ore-dressing plant always chooses the cone crusher, and a medium or small plant chooses the impact crusher.
Generally, jaw crusher is suitable for all kinds of crushing lines, and it is relatively cheaper than cone crusher because of the large market. Though impact crusher has a cheap price, it has several wear-resistant parts such as hammer and impact plate, which should be replaced after several times uses, so impact crusher has a high using cost.
Although cone crusher is relatively expensive, the wear-resistant parts have long service life to avoid the worries of changing parts frequently. Therefore, cone crusher has higher performance-price ratio than impact crusher in the long run.
HXJQ as a professional cone crusher manufacturer has produced crushers for more than 40 years, and we have the crushers with the lowest cone crusher prices and highest quality. If you have any problems in the selection of equipment, please timely consult HXJQ, there are experts who will guide for you in the whole process and choose the most suitable, cheapest, and best-performance equipment for you.
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About USShanghai Crown Machinery Co., Ltd is a enterprise, which is specializing in the research, development, and manufacture of industrial stone crushing & screening equipments, grinding mills, mining equipments and so on. Our company has already formed a full set of modern production line, equipped with intelligent and standardized testing, controlling laboratories, and owned a professional team of R & D, production, sales and service. Our company has already formed a full set of modern ...